April 5, 2026: LEMON Manuals is launched! Read the announcement.

Automatic Transaxle Unit: Reassembly

INSTALL TRANSAXLE CASE OIL SEAL
1. Using SST and a hammer, drive in a new transaxle case oil seal.
  Oil seal in depth: 2.7 +- 0.5 mm (0.106 +- 0.020)
  
  SST 09726-27012 (09726-02041), 09950-70010 (09951-07150)
  
  Fig 1: Installing Transaxle Case Oil Seal Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT TRANSAXLE CASE OIL SEAL
1. Using SST and a hammer, drive in a new front transaxle case oil seal.
  Oil seal in depth: 4.0 +- 0.5 mm (0.158 +- 0.020)
  
  SST 09554-14010, 09950-70010 (09951-07100)
  
  Fig 2: Installing Front Transaxle Case Oil Seal Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT DRIVE PINION REAR TAPERED ROLLER BEARING
1. Using SST and a hammer, install the front drive pinion rear tapered roller bearing into the transaxle case.
  SST 09950-60010 (09951-00610), 09950-70010 (09951-07150)
  
  Fig 3: Installing Front Drive Pinion Rear Tapered Roller Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVE GEAR HOLE SNAP RING
1. Using a screwdriver, install the counter drive gear hole snap ring to the transaxle case.
INSTALL BREATHER PLUG NO. 1 (ATM)

Fig 4: Installing Counter Drive Gear Hole Snap Ring To Transaxle Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVE GEAR BEARING
1. Using SST and a hammer, install the counter drive gear bearing LH outer race to the transaxle case.
  SST 09950-60020 (09951-00890), 09950-70010 (09951-07150)
  
  Fig 5: Installing Counter Drive Gear Bearing LH Outer Race To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, install the counter drive gear bearing RH outer race to the transaxle case.
  SST 09950-60020 (09951-00890), 09950-70010 (09951-07150)
3. Install the counter drive gear bearing to the transaxle case.
  
  Fig 6: Installing Counter Drive Gear Bearing To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
1. Using SST and a hammer, install the new manual valve lever shaft oil seal.
  SST 09950-60010 (09951-00220), 09950-70010 (09951-07100)
  
  Oil seal in depth: 0 +- 0.5 mm (0 +- 0.020 in.)
  
  Fig 7: Installing Manual Valve Lever Shaft Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVEN GEAR
1. Using SST and a press, install the counter driven gear to the differential drive pinion.
  SST 09950-60010 (09951-00350), 09950-70010 (09951-07150)
  
  NOTE: When replacing the counter driven gear, replace the counter drive gear in the transaxle case, too.
  
  HINT:
  
  The differential drive pinion shall be press-fit until it comes to contact with the counter driven gear.
  
  Fig 8: Installing Counter Driven Gear To Differential Drive Pinion
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DIFFERENTIAL DRIVE PINION PLUG
1. Using SST and a plastic hammer, install a new differential drive pinion plug to the differential drive pinion
  SST 09221-25026 (09221-00071)
  
  Standard clearance: 2.5 to 2.6 mm (0.0984 to 0.1023 in.)
  
  Fig 9: Installing Differential Drive Pinion Plug To Differential Drive Pinion
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the counter drive gear and drive pinion thrust bearing to the transaxle case.
  
  Fig 10: Installing Counter Drive Gear And Drive Pinion Thrust Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL
1. Coat the parking lock pawl shaft with ATF.
2. Install the parking lock pawl, parking lock pawl torsion spring and parking lock pawl shaft to the transaxle case.
  HINT:
  
  Check that the parking lock pawl can move smoothly.
  
  Fig 11: Installing Parking Lock Pawl
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL VALVE LEVER SHAFT
1. Install the manual valve lever shaft to the transaxle case.
  NOTE: Be careful not to damage the oil seal lip.
  
  Fig 12: Installing Manual Valve Lever Shaft To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Install parking lock rod sub-assembly to the manual valve lever.
INSTALL MANUAL VALVE SUB-ASSEMBLY
1. Coat the manual valve lever sub-assembly with ATF.
2. Install the manual valve lever and a new manual valve lever spacer to the manual valve lever shaft.
  
  Fig 13: Installing Parking Lock Rod Sub-Assembly To Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a pin punch and hammer, drive in the pin.
  
  Fig 14: Driving Pin Using Pin Punch And Hammer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the spacer and manual valve lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the manual valve lever shaft.
5. Using a pin punch, stake the spacer through the small hole.
6. Check that the spacer does not turn.
  
  Fig 15: Identifying Staking Position In Spacer With Staking Position Mark On Manual Valve Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING
1. Install the manual valve lever shaft retainer spring.
  
  Fig 16: Installing Manual Valve Lever Shaft Retainer Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK PAWL BRACKET
1. Install the cam guide sleeve, parking lock pawl bracket with the 3 bolts.
  Torque: 20.1 N*m (205 kgf*cm, 15 ft.*lbf)
  
  Fig 17: Installing Cam Guide Sleeve, Parking Lock Pawl Bracket With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVEN GEAR
1. Using SST and a press, install the counter drive gear to the transaxle case.
  SST 09223-15030, 09527-17011, 09950-60010 (09951-00650), 09950-70010 (09951-07150)
  
  Fig 18: Installing Counter Drive Gear To Transaxle Case Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PLANATE GEAR ASSEMBLY
1. Using SST and a press, install the planetary gear assembly to the transaxle case.
  SST 09950-60010 (09951-00480), 09223-15030, 09527-17011, 09950-70010 (09951-07150)
  
  Fig 19: Installing Planetary Gear Assembly To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVE GEAR NUT
1. Fix the counter driven gear with the parking lock pawl.
  
  Fig 20: Installing Counter Drive Gear Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install a new lock washer and nut.
  SST 09387-00120
  
  Torque: 280 N*m (2,855 kgf*cm, 207 ft.*lbf)
  
  Fig 21: Installing Lock Washer And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a small torque wrench, while turning to counter drive gear 60 turn per minute and measure the rotating torque.
  SST 09387-00120
  
  Rotating torque: 0.20 to 0.49 N*m (2 to 5 kgf*cm, 2 to 4 in.*lbf
  
  Fig 22: Measuring Rotating Torque
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a hammer, stake the lock nut washer.
  SST 09930-00010
  
  Fig 23: Staking Lock Nut Washer Using SST And Hammer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE PISTON NO. 2 O-RING
1. Install the 2 new O-rings to the 1st & reverse brake piston No.2.
  
  Fig 24: Installing O-Rings To 1ST & Reverse Brake Piston No.2
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE PISTON NO. 2
1. Install the 1st & reverse brake piston to the transaxle case.
  NOTE: Be careful not to damage the oil seal lip.
  
  Fig 25: Installing 1ST & Reverse Brake Piston To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
1. Install the 1st & reverse brake return spring subassembly to the transaxle case.
2. Using SST, a press and a screwdriver, install the snap ring.
  SST 09387-00070
  
  Fig 26: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1ST AND REVERSE BRAKE DISC
1. Install the 4 1st & reverse brake plates, 4 1st & reverse brake discs and 1st & reverse brake flange to the transaxle case.
2. Using a screwdriver, install the snap ring.
INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE (See INSPECTION )

Fig 27: Installing 1ST And Reverse Brake Disc
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FR PLANETARY SUN GEAR
1. Install the front planetary sun gear and thrust needle roller bearing to the planetary gear assembly.
  
  Fig 28: Installing Front Planetary Sun Gear And Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTER RACE RETAINER
1. Install outer race retainer to the 1 way clutch No.2.
  
  Fig 29: Installing Outer Race Retainer To 1 Way Clutch No.2
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1 WAY CLUTCH NO. 2
1. Install the 1 way clutch No.2 and 2nd brake cylinder assembly to the rear planetary gear assembly.
  
  Fig 30: Installing 1 Way Clutch No.2 And 2nd Brake Cylinder Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PLANETARY GEAR REAR THRUST NEEDLE ROLLER BEARING
1. Install the thrust bearing race No.2, planetary gear rear thrust needle roller bearing and a thrust bearing race No.1 to the rear planetary gear assembly.
  
  Fig 31: Installing Thrust Bearing Race No.2, Planetary Gear Rear Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR PLANETARY GEAR ASSEMBLY
1. Install the rear planetary gear assembly to the transaxle case to the transaxle case.
  NOTE: Align the oil hole of the 2nd brake piston assembly with that of the transaxle case, and install them.
2. Using a screwdriver, install the snap ring.
INSPECT 1 WAY CLUTCH NO. 2 (See INSPECTION )

Fig 32: Aligning Oil Hole Of 2nd Brake Piston Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON SLEEVE
1. Install the 2nd brake piston sleeve to the transaxle case.
  
  Fig 33: Installing 2nd Brake Piston Sleeve To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE DISC
1. Install the 4 2nd brake discs, 3 2nd brake plates and 2 2nd brake flanges to the transaxle case.
2. Using a screwdriver, install the snap ring to the transaxle case.
INSPECT PACK CLEARANCE OF SECOND BRAKE (See INSPECTION )

Fig 34: Installing 2nd Brake Discs, 2nd Brake Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING
1. Using a screwdriver, install the 2nd coast & overdrive brake flange hole snap ring to the transaxle case.
  
  Fig 35: Installing 2nd Coast & Overdrive Brake Flange Hole Snap Ring To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 1 WAY CLUTCH ASSEMBLY
1. Install the thrust washer No.2 to the rear planetary sun gear assembly.
2. Install the 1 way clutch assembly to the rear planetary sun gear assembly.
INSPECT 1 WAY CLUTCH ASSEMBLY (See INSPECTION )

Fig 36: Installing 1 Way Clutch Assembly To Rear Planetary Sun Gear Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING
1. Install the rear planetary sun gear thrust needle roller bearing and thrust washer No.1 to the rear planetary sun gear.
  
  Fig 37: Installing Rear Planetary Sun Gear Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR PLANETARY SUN GEAR ASSEMBLY
1. Install the rear planetary sun gear assembly.
  
  Fig 38: Installing Rear Planetary Sun Gear Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR PLANETARY SUN GEAR, NO. 2 THRUST NEEDLE BEARING
1. Install the rear planetary sun gear No.2 thrust needle bearing to the rear planetary sun gear.
  
  Fig 39: Installing Rear Planetary Sun Gear No.2 Thrust Needle Bearing To Rear Planetary Sun Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DIRECT CLUTCH HUB
1. Install the direct clutch hub.
  
  Fig 40: Installing Direct Clutch Hub
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL THRUST NEEDLE ROLLER BEARING
1. Install the thrust bearing race No.3, thrust needle roller bearing and a C-2 hub thrust bearing race to the direct clutch hub.
  
  Fig 41: Installing Thrust Bearing Race No.3, Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND COAST AND OVERDRIVE BRAKE DISC
1. Install the 2 2nd coast & overdrive brake flanges No.2, 2 2nd coast & overdrive brake discs and 2nd coast & overdrive brake flange to the transaxle case.
  
  Fig 42: Installing 2nd Coast And Overdrive Brake Disc
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTERMEDIATE SHAFT ASSEMBLY
1. Install the intermediate shaft assembly to the transaxle case.
INSPECT PACK CLEARANCE OF SECOND COAST AND OVER DRIVE BRAKE (See INSPECTION )

Fig 43: Installing Intermediate Shaft Assembly To Transaxle Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING
1. Install the rear clutch drum thrust needle roller bearing to the intermediate shaft.
INSPECT INTERMEDIATE SHAFT ASSEMBLY (See INSPECTION )

Fig 44: Installing Rear Clutch Drum Thrust Needle Roller Bearing To Intermediate Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install the 4 new transaxle gaskets to the transaxle case.
  
  Fig 45: Installing Transaxle Gaskets To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE REAR COVER ASSEMBLY
1. Apply FIPG to the transaxle case.
  FIPG: Part NO. 08826-00090, THREE BOND 1281 or equivalent
  
  Fig 46: Applying FIPG To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transaxle rear cover assembly and 11 bolts.
  Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf)
  
  Fig 47: Installing Transaxle Rear Cover Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY
1. Install the forward clutch hub sub-assembly to the transaxle case.
  
  Fig 48: Installing Forward Clutch Hub Sub-Assembly To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING
1. Install the forward clutch hub thrust needle roller bearing to the forward clutch hub.
  
  Fig 49: Installing Forward Clutch Hub Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STATOR SHAFT THRUST NEEDLE ROLLER BEARING
1. Install the stator shaft thrust needle roller bearing to the input shaft assembly.
  
  Fig 50: Installing Stator Shaft Thrust Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INPUT SHAFT ASSEMBLY
1. Install the input shaft assembly to the transaxle case.
  
  Fig 51: Installing Input Shaft Assembly To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OVERDRIVE BRAKE GASKET
1. Install the 2 new overdrive brake gaskets to the transaxle case.
  
  Fig 52: Installing Overdrive Brake Gaskets To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DIFFERENTIAL GEAR ASSEMBLY
1. Install the differential gear assembly to the transaxle case.
  
  Fig 53: Installing Differential Gear Assembly To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PUMP ASSEMBLY
1. Install the 7 bolts and oil pump assembly.
  Torque: 22.1 N*m (225 kgf*cm, 16 ft.*lbf)
INSPECT INPUT SHAFT ASSEMBLY (See INSPECTION )
INSPECT INPUT SHAFT ENDPLAY (See INSPECTION )
INSTALL FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING
1. Install the front drive pinion front tapered roller bearing to the transaxle housing.
  
  Fig 54: Installing Front Drive Pinion Front Tapered Roller Bearing To Transaxle Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the cylindrical roller bearing to the transaxle housing.
  SST 09950-60010 (09951-00650), 09950-70010 (09951-07150)
  
  Fig 55: Installing Cylindrical Roller Bearing To Transaxle Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
1. Install the differential gear lube apply tube.
  
  Fig 56: Installing Differential Gear Lube Apply Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BEARING LOCK PLATE
1. Install the bearing lock plate with the bolt to the transaxle housing.
  Torque: 11.3 N*m (115 kgf*cm, 8 ft.*lbf)
  
  Fig 57: Installing Bearing Lock Plate With Bolt To Transaxle Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE HOUSING OIL SEPARATOR
1. Install the transaxle housing oil separator with the 2 bolts to the transaxle housing.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  Fig 58: Installing Transaxle Housing Oil Separator With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE HOUSING
1. Apply FIPG to the transaxle case.
  FIPG: Part No.08826-00090, THREE BOND 1281 or equivalent
  
  Fig 59: Applying FIPG To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 14 bolts and transaxle housing with the 14 bolts.
  Torque: Bolt A
  
  29.4 N*m (300 kgf*cm, 22 ft.*lbf)
  
  Bolt B
  
  22.1 N*m (225 kgf*cm, 16 ft.*lbf)
  
  Fig 60: Installing Bolts And Transaxle Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL C-2 ACCUMULATOR PISTON

Coat the 2 new O-rings with ATF and install them to the C-2 accumulator piston.
NOTE: Be careful not to damage the O-ring.

Fig 61: Installing C-2 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and C-2 accumulator piston.

Accumulator spring

ACCUMULATOR SPRING SPECIFICATION (1 OF 3)

Spring	free length / Outer diameter mm (in.)	Color
C-2	66.90 (2.6339)/17.20 (0.6772)	-

Fig 62: Installing Spring And C-2 Accumulator Piston

G04463630

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL C-3 ACCUMULATOR PISTON

Coat the 2 new O-rings with ATF and install them to the C-3 accumulator piston.
NOTE: Be careful not to damage the O-ring.

Fig 63: Installing C-3 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and C-3 accumulator piston.

Accumulator spring

ACCUMULATOR SPRING REFERENCE (2 OF 3)

Spring	free length / Outer diameter mm (in.)	Color
C-3	87.30 (3.4370)/ 18.70 (0.7362)	ORANGE

Fig 64: Installing Spring And C-3 Accumulator Piston

G04463632

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL B-2 ACCUMULATOR PISTON

Coat the 2 new O-rings with ATF and install them to the B-2 accumulator piston.
NOTE: Be careful not to damage the O-ring.

Fig 65: Installing B-2 Accumulator Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and B-2 accumulator piston.

Accumulator spring

ACCUMULATOR SPRING REFERENCE (3 OF 3)

Spring	free length / Outer diameter mm (in.)	Color
B-2	66.90 (2.6339)/ 15.50 (0.6102)	WHITE

Fig 66: Installing Spring And B-2 Accumulator Piston

G04463634

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CHECK BALL BODY
1. Install the spring and check ball body.
  
  Fig 67: Installing Spring And Check Ball Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE DRUM GASKET
1. Install a new brake drum gasket.
  
  Fig 68: Installing Brake Drum Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install a new transaxle case gasket.
  
  Fig 69: Installing Transaxle Case Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
1. Install a new transaxle case 2nd brake gasket.
  
  Fig 70: Installing Transaxle Case 2nd Brake Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION WIRE
1. Coat a new O-ring with ATF, install it to the transmission wire.
  
  Fig 71: Installing Transmission Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Pierce the transmission wire to the transaxle.
  
  Fig 72: Identifying Pierce Transmission Wire To Transaxle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the transmission wire with the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 ft.*lbf)
  
  Fig 73: Installing Transmission Wire With Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Install the transmission valve body assembly and 13 bolts.
  Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf)
  
  Bolt length:
  
  Bolt A: 32 mm (1.26 in.)
  
  Bolt B: 22 mm (0.87 in.)
  
  Bolt C: 55 mm (2.17 in.)
  
  Bolt D: 45 mm (1.77 in.)
  
  Fig 74: Installing Transmission Valve Body Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the detent spring and detent spring cover with the 2 bolts.
  Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf)
  
  Bolt length:
  
  Bolt A: 14 mm (0.55 in.)
  
  Bolt B: 45 mm (1.77 in.)
3. Check that the manual valve lever comes to contact with the center of the detent spring tip roller.
  
  Fig 75: Installing Detent Spring And Detent Spring Cover With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 5 solenoid connectors.
5. Coat a new O-ring with ATF, install it to the ATF temperature sensor.
6. Install the ATF temperature sensor and lock plate with the bolt.
  Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf)
  
  Fig 76: Connecting Solenoid Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF, install it to the valve body oil strainer assembly.
  
  Fig 77: Installing Valve Body Oil Strainer Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the valve body oil strainer assembly with the 3 bolts.
  Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf)
INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET
1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.
  
  Fig 78: Installing Automatic Transaxle Oil Pan Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY
1. Install the 2 magnets in the oil pan.
  
  Fig 79: Installing Magnets In Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the automatic transaxle oil pan sub-assembly and 19 bolts.
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
  
  Fig 80: Installing Automatic Transaxle Oil Pan Sub-Assembly And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE NO. 1 PLUG
1. Coat 5 new O-rings with ATF, install them to the 5 screw plugs.
2. Install the 4 screw plugs.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 81: Installing Screw Plugs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the screw plug.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
  
  Fig 82: Installing Screw Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)
1. Coat a new O-ring with ATF, install it to the union.
2. Install the oil cooler tube union.
  Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
  
  Fig 83: Installing Oil Cooler Tube Union
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL COOLER TUBE UNION (INLET OIL COOLER UNION)
1. Coat a new O-ring with ATF, install it to the elbow.
2. Install the oil cooler tube union.
  Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
INSTALL BREATHER PLUG HOSE

Fig 84: Installing Oil Cooler Tube Union
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSMISSION REVOLUTION SENSOR
1. Install the bolt and transmission revolution sensor.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 85: Installing Bolt And Transmission Revolution Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
1. Install the park / neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
2. Install a new lock washer and nuts.
  Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
3. Temporarily install the control lever.
  
  Fig 86: Installing Adjusting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
5. Remove the control lever.
  
  Fig 87: Turning Lever Counterclockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Align the groove with neutral basic line.
7. Tighten the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 88: Tightening Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Using a screwdriver, stake the nut with the lock washer.
  
  Fig 89: Staking Nut With Lock Washer Using Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Install the control lever with the washer and nut.
  Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY
1. Coat a new O-ring with ATF, install it to the forward clutch piston.
2. Install speedometer driven hole cover sub-assembly with the bolt to the transaxle case.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 90: Installing Speedometer Driven Hole Cover Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002