Fuel Pump: Reassembly

WARNING: This page is about a different variant/trim than selected.

INSTALL FUEL PUMP (for 4WD)
1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.
  
  Fig 1: Identifying Fuel Pump O-Ring (4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fuel pump harness connector.
3. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.
  
  Fig 2: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the 5 claws, and install the fuel pump filter onto the fuel pump with fuel filter.
  NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.
  
  Fig 3: Identifying Suction Filter And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Engage the 2 claws of the No. 1 fuel suction support.
  
  Fig 4: Identifying No. 1 Fuel Suction Support Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the fuel pump harness connector.
  
  Fig 5: Locating Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Engage the 2 claws and install a new E-ring and fuel pump sub-tank.
  
  Fig 6: Locating Fuel Pump Sub-Tank E-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Apply gasoline to a new O-ring and install it to the jet pump.
  
  Fig 7: Identifying O-Ring And Jet Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Install the jet pump to the sub-tank as shown in the illustration.
  
  Fig 8: Identifying Jet Pump Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
Fig 9: Identifying Fuel Pump Filter Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP (for 2WD)
1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it into the fuel pump.
  
  Fig 10: Identifying Fuel Pump O-Ring (4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the fuel pump harness connector.
3. Apply a light coat of gasoline or spindle oil to the O-ring of the fuel pump again.
  
  Fig 11: Locating Fuel Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the 5 claws, and install the fuel pump filter onto the fuel pump with fuel filter.
  NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation.
  
  Fig 12: Identifying Suction Filter And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Engage the 2 claws of the No. 1 fuel suction support.
  
  Fig 13: Identifying No. 1 Fuel Suction Support Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the fuel pump harness connector.
  
  Fig 14: Locating Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Engage the 2 claws and install a new E-ring and fuel pump sub-tank.
  
  Fig 15: Identifying E-Ring And Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Align the groove of the fuel pump filter hose with the cutout of the fuel sub-tank and install the hose.
  
  Fig 16: Identifying Fuel Pump Filter Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SENDER GAUGE ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL FUEL SENDER GAUGE ASSEMBLY (for 2WD) (See INSTALLATION )