LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2009 >> Matrix Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Engine Intake / Exhaust Assembly (2AZ-FE)) >> Exhaust Manifold >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Exhaust Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
  2. REMOVE ENGINE UNDER COVER RH 
  3. REMOVE V-RIBBED BELT  (See REMOVAL )
  4. REMOVE GENERATOR ASSEMBLY  (See REMOVAL )
  5. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD) 
    1. Remove the 4 bolts and 2 compression springs.
      Fig 1: Locating Bolts And Compression Springs
      G06042542Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the center exhaust pipe assembly from the 2 exhaust pipe supports, (for Torsion beam type suspension)
    3. Remove the center exhaust pipe assembly from the 3 exhaust pipe supports, (for Double wishbone type suspension)
    4. Remove the 2 gaskets.
  6. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 4WD) 
    1. Disconnect the heated oxygen sensor connector.
    2. Remove the 4 bolts and 2 compression springs.
    3. Remove the center exhaust pipe assembly from the 3 exhaust pipe supports.
    4. Remove the 2 gaskets.
      Fig 2: Locating Bolts And Compression Springs
      G06042543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Disconnect the heated oxygen sensor connector, (for 2WD)
    2. Remove the 2 bolts, 2 compression springs and front exhaust pipe assembly.
    3. Remove the gasket from the exhaust manifold.
      Fig 3: Locating Bolts, Compression Springs And Front Exhaust Pipe Assembly
      G06009199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
  9. REMOVE AIR FUEL RATIO SENSOR  (See REMOVAL )
    Fig 4: Locating Bolts And No. 1 Exhaust Manifold Heat Insulator
    G04974183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE MANIFOLD STAY 
    1. Remove the bolt, nut and manifold stay.
      Fig 5: Locating Bolt, Nut And Manifold Stay
      G04974179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE NO. 2 MANIFOLD STAY 
    1. Remove the bolt, nut and No. 2 manifold stay.
      Fig 6: Locating Bolt, Nut And No. 2 Manifold Stay
      G04974180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY 
    1. Remove the 5 nuts and exhaust manifold converter sub-assembly.
    2. Remove the gasket.
      Fig 7: Locating Exhaust Manifold Converter Sub-Assembly Nuts
      G04974185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Remove the 2 bolts and No. 2 exhaust manifold heat insulator.
      Fig 8: Locating No. 2 Exhaust Manifold Heat Insulator Bolts
      G06009204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR 
    1. Remove the 4 bolts and No. 1 manifold converter insulator.
      Fig 9: Locating No. 1 Manifold Converter Insulator Bolts
      G06009205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals