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Repair Instruction: Initialization

  1. PROCEDURES NECESSARY WHEN BATTERY TERMINAL IS DISCONNECTED/RECONNECTED 
    BATTERY TERMINAL REFERENCE CHART

    Necessary Procedure Procedure Detail Effect / Inoperative Function When Necessary Procedures are not Performed Note
    Reset back door close position Fully close the back door to turn off the courtesy switch.
    • Power back door function
    • Back door closer function (w/ power back door system)
    • If the back door is closed when disconnecting the cable from the battery terminal, it is not necessary to reset it.
    • The power back door ECU controls the locked or unlocked state of the back door based on its memory. If the power for the power back door ECU is disconnected and reconnected, the back door will need to be unlocked before it can be operated.
    NOTE: It may not be possible to release the steering lock or start the engine when the battery voltage is low. If this occurs, initialization of the steering lock system is required. (See INITIALIZATION )
  2. PROCEDURES NECESSARY WHEN ECU OR OTHER PARTS ARE REPLACED 
    PART SPECIFICATION

    Replacement Part Necessary Procedure Effect / Inoperative Function when Necessary Procedures are not Performed Note
    ECM Vehicle Identification Number (VIN) registration MIL comes on Use the Techstream.
    ECU communication ID registration (Engine immobilizer system)(2) Engine start  
    Automatic transaxle assembly
    1. Reset memory
    2. Transaxle compensation code Input
    3. Perform road test to allow TCM to Learn
    • Large shift shock
    • The deterioration of fuel efficiency
    Use the Techstream.
    • Valve body assembly
    • Shift solenoid valve SL3 and/ or SL4
    1. Reset memory
    2. Reset transaxle compensation code
    3. Perform road test to allow TCM to learn
    • Large shift shock
    • The deterioration of fuel efficiency
    Use the Techstream.
    Shift solenoid valve SL1 and/or SL2 Perform road test to allow TCM to learn
    • Large shift shock
    • The deterioration of fuel efficiency
    -
    TCM (If possible, read the transaxle compensation code from the previous TCM) Possible
    1. Reset memory
    2. Transaxle compensation code input (Into the new TCM)
    3. Perform road test to allow TCM to learn
    • Large shift shock
    • The deterioration of fuel efficiency
    Use the Techstream.
    Impossible
    1. Reset memory
    2. Reset transaxle compensation code
    3. Perform road test to allow TCM to learn
    • Large shift shock
    • The deterioration of fuel efficiency
    Use the Techstream.
    • Tire pressure warning ECU
    • Tire pressure warning valve and transmitter
    Code registration (Tire pressure warning system)
    • When DTC detection conditions of "transmitter ID not received" DTC are met, TPWS indicator blinks for 1 minute, and then illuminates.
    • Tire pressure warning function
     
    Brake actuator assembly (Skid control ECU) Engine variant learning VSC function -
    Power steering ECU Rotation angle sensor initialization and torque sensor zero point calibration
    • P/S warning light comes on
    • EPS control
    DTC(C1515/C1525) will be stored when the power steering ECU is replaced.
    Steering column Rotation angle sensor initialization and torque sensor zero point calibration Steering effort is different between turning steering wheel to left and right  
    • Certification ECU (smart key ECU assembly)(1)
    • Steering lock ECU (steering lock actuator assembly)(1)
    • Key(1)
    Code registration (Engine immobilizer system (w/ smart key system))
    • Wireless door lock control system
    • Smart key system
    • Engine start
     
    Transponder key ECU(2)
    1. Key code registration
    2. ECU communication ID registration
    Engine start  
    • Door control transmitter(2)
    • Door control receiver(2)
    Registration of recognition code (Wireless door lock control system (w/o smart key system)) Wireless door lock control system  
    Rear height control sensor sub-assembly RH Perform headlight leveling ECU initialization Headlight leveling function
    • Necessary when the sensor is removed and installed
    • Necessary when vehicle height changes due to replacement of the suspension
    • Adjust the headlight aim after initializing the headlight leveling ECU
    • Occupant classification ECU
    • Front passenger seat
    1. Zero point calibration (Occupant classification system)
    2. Sensitivity check (Occupant classification system)
    • Occupant classification system
    • Passenger airbag ON/OFF indicator
    • Airbag system (Front passenger side)
    • Seat belt warning system (Front passenger side)
     
    • Power window regulator motor
    • Door window regulator
    Initialize power window control system
    • Automatic door glass open/ close function
    • Jam protection function
    • Operation function after power switch is turned off
    • Remote control function
    Necessary when the regulator is removed and installed.
    • Sliding roof ECU (sliding roof drive gear assembly)
    • Sliding roof glass
    • Sliding roof housing
    Initializing sliding roof ECU (pulse sensor initial position setting)
    • Automatic slide open, tilt up function of sliding roof
    • Jam protection function
    Necessary when the sliding roof ECU is removed and installed (not necessary when the sliding roof ECU (sliding roof drive gear assembly) is removed and installed together with the sliding roof housing).
    Headlight leveling ECU Perform headlight leveling ECU initialization Headlight leveling function -
    (1) w/ smart key system
    (2) w/o smart key system
  3. VEHICLE IDENTIFICATION NUMBER (VIN) REGISTRATION (SFI System) 
    NOTE: The Vehicle Identification Number (VIN) must be input into the replacement ECM.

    HINT:

    The VIN is a 17-digit alphanumeric vehicle identification number. The Techstream is required to register the VIN.

    1. DESCRIPTION

      HINT:

      This registration article consists of 2 parts: Read VIN and Write VIN.

      1. Read VIN: This process allows the VIN stored in the ECM to be read in order to confirm that the 2 VINs, the one provided with the vehicle and stored in the vehicle ECM, are the same.
      2. Write VIN: This process allows the VIN to be input into the ECM. If the ECM is changed, or the ECM VIN and vehicle VIN do not match, the VIN can be registered, or overwritten in the ECM by following this procedure.
    2. READ VIN
      1. Confirm the vehicle VIN.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Enter the following menus: Powertrain / Engine / Utility / VIN / VIN Read.
    3. WRITE VIN
      1. Confirm the vehicle VIN.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Enter the following menus: Powertrain / Engine / Utility / VIN / VIN Write.
  4. RESET TRANSAXLE COMPENSATION CODE 

    (Automatic Transaxle System) 

    NOTE:
    • If the following parts have been replaced, initialize the TCM and perform the following "Reset Memory" and "Perform Road Test to Allow TCM to learn" steps.
      • Valve body assembly
      • Shift solenoid valve SL3
      • Shift solenoid valve SL4
      • TCM
    • The transaxle compensation code can only be initialize with the Techstream.

    HINT:

    The TCM memorizes the condition that the ECT controls the automatic transaxle assembly according to those characteristics. Therefore, when the automatic transaxle assembly, or TCM has been replaced, it is necessary to reset the memory so that the TCM can memorize the new information. Reset procedure is as follows:

    1. Move the shift lever to N or P.
    2. Turn the ignition switch off.
    3. Connect the Techstream to the DLC3.
    4. Turn the ignition switch to ON.
    5. Turn the Techstream on.
    6. Enter the following menus: Powertrain / ECT / Utility / A/T Code Reset.
    7. Press "Next" again to proceed.
      NOTE: After the transaxle compensation code is initialized, perform the following "Reset Memory" and "Perform Road Test to Allow TCM to learn" steps.
    8. Press "Exit".
  5. PERFORM ROAD TEST TO ALLOW TCM TO LEARN 

    (Automatic Transaxle System) 

    NOTE: Perform the following procedure while strictly observing all traffic laws and speed limits.
    1. Warm up the engine.
    2. Turn the ignition switch off.
    3. Connect the Techstream to the DLC3.
    4. Turn the ignition switch to ON.
    5. Turn the Techstream on.
    6. Enter the following menus: Powertrain / ECT / Data List / Throttle Position from EFI.
    7. From a standstill, achieve highest possible speed with the accelerator pedal opened 15% or less. Keep the accelerator pedal angle steady while driving the vehicle.

      HINT:

      "Throttle Position from EFI": 15% or less

    8. Repeat the previous step until shift shock no longer occurs.
    9. From a standstill, achieve highest possible speed with the accelerator pedal opened 25% to 35%. Keep the accelerator pedal angle steady while driving the vehicle.

      HINT:

      "Throttle Position from EFI": 25% to 35%

    10. Repeat the previous step until shift shock no longer occurs.
  6. RESET MEMORY (Automatic Transaxle System) 
    NOTE: Reset Memory can be performed only with the Techstream.

    HINT:

    The TCM (ECT) memorizes the vehicle conditions when controlling the automatic transaxle assembly and engine assembly.

    Therefore, when the automatic transaxle assembly, valve body assembly, shift solenoid valve SL3, shift solenoid valve SL4, or TCM has been replaced, it is necessary to reset the memory so that the TCM can memorize the new information.

    1. Reset procedure is as follows.
      1. Turn the ignition switch off.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Enter the following menus: "Powertrain / ECT / Utility / Reset Memory". Then, press "Next".
      NOTE: After performing Reset Memory, be sure to perform "Perform Road Test to Allow TCM to Learn" described earlier.
  7. INPUT TRANSAXLE COMPENSATION CODE INTO TCM (Procedure 1) (Automatic Transaxle System) 
    • When the automatic transaxle is replaced, the transaxle compensation code must be input into the TCM (proceed to Procedure 1). After the automatic transaxle is reinstalled, the Quick Response (QR) code label will be positioned where the code cannot be read. Therefore, before reinstalling the automatic transaxle, record the transaxle compensation codes or input them in the Techstream.
    • When the TCM is replaced, the existing transaxle compensation codes must be input into the new TCM (proceed to Procedure 2).
    NOTE: Transaxle compensation codes are unique, 60-digit alphanumeric values printed on a QR label on the transaxle. If an incorrect transaxle compensation code is input into the TCM, shift shock may occur.
    Fig 1: Identifying Transaxle Compensation Code And QR Code LABEL
    G05249403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Record the transaxle compensation code specified on the QR label.

      HINT:

      The transaxle compensation code is imprinted on the QR label.

    2. Move the shift lever to N or P.
    3. Connect the Techstream to the DLC3.
    4. Turn the ignition switch to ON.
    5. Turn the Techstream on.
      NOTE: Do not start the engine.
    6. Enter the following menus: Powertrain / ECT / Utility / A/T Code Registration.
    7. Select "Set Compensation Code".
    8. Register the compensation code.
      1. Press "Input".
      2. Manually input the transaxle compensation code. The code is a 60-digit alphanumeric value printed on the QR label. After inputting the code, press "OK".
    9. Check that the compensation code displayed on the screen is correct by comparing it with the 60-digit alphanumeric value on the QR label.
      NOTE: If an incorrect transaxle compensation code is input into the TCM, shift shock will occur.
    10. Press "NEXT" to set the compensation code to the TCM.

      HINT:

      • If the registration process fails, the compensation code may be incorrect. Check the compensation code again.
      • If the attempted compensation code is correct, a problem with the wire harness or a bad connection with the DLC3 may cause a registration failure. Check the wire harness and the DLC3 connection. If no problem is found, the TCM may be malfunctioning. Check the TCM and repeat this operation.
    11. Press "EXIT".
  8. TRANSFER TRANSAXLE COMPENSATION CODE (Procedure 2) (Automatic Transaxle System) 
    NOTE: Transaxle compensation codes are 60-digit alphanumeric values imprinted on a QR label on the transaxle. If an incorrect transaxle compensation code is input into the TCM, shift shock may occur.

    HINT:

    The following operation is available for use with TCMs that can transmit the registered transaxle compensation code to Techstream.

    1. Move the shift lever to N or P.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Turn the Techstream on.
      NOTE: Do not start the engine.

      HINT:

      The transaxle compensation code is imprinted on the QR label.

    5. Read the transaxle compensation code.
      1. Enter the following menus: Powertrain / ECT / Utility / A/T Code Registration.
      2. Select "Read Compensation Code".
      3. Press "Save".
      4. Press "Save" or "Overwrite".

        HINT:

        Press "Overwrite".

        NOTE: Do not use the code specified on the transaxle QR label even if the transaxle compensation code cannot be read using the Techstream. The code printed on an in-service transaxle may not match its current characteristics. Replace the TCM with a new one and perform a road test to allow the TCM to learn.
      5. Press "EXIT".
      6. Turn the ignition switch off.
    6. Replace the TCM.
    7. Set the transaxle compensation code.
      1. Turn the ignition switch to ON.
      2. Turn the Techstream on.
      3. Enter the following menus: Powertrain / ECT / Utility / A/T Code Registration.
      4. Select "Set Compensation Code".
      5. Press "Open".
      6. Press "Open" again to proceed.
      7. Press "Exit".
  9. DESCRIPTION OF CODE REGISTRATION (Tire Pressure Warning System) 

    It is necessary to register the transmitter IDs in the tire pressure warning ECU when replacing a tire pressure warning valve and transmitter and/or a tire pressure warning ECU. Prepare all transmitter ID data before starting registration.

    1. Before registration
      1. When replacing the tire pressure warning ECU:
        • Read the registered transmitter IDs that are stored in the old ECU using the Techstream and note them down.
        • If reading stored transmitter IDs is impossible due to malfunctions of components such as the tire pressure warning antenna and receiver, remove the tires from the wheels and check the IDs located on the tire pressure warning valve and transmitters (See TIRE PRESSURE WARNING SYSTEM ).
      2. When replacing a tire pressure warning valve and transmitter:
        • Make a note of the 7-digit number (transmitter ID) written on the tire pressure warning valve and transmitter.
        Fig 2: Identifying Tire Pressure Warning Valve And Transmitter Location
        G05674956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • The transmitter ID is written on the tire pressure warning valve and transmitter. It will not be possible to read the transmitter ID after installing the tire onto the wheel. Therefore, make a note of the transmitter ID before installing the tire.
        • When one tire pressure warning valve and transmitter is replaced, the transmitter IDs for all the tire pressure warning valve and transmitters must be re-registered. Before registering the transmitter ID of the new tire pressure warning valve and transmitter, check the Data List and record the all of the transmitter IDs that are already registered.
  10. REGISTER TRANSMITTER ID (Using Techstream) (Tire Pressure Warning System) 
    1. Set all tire pressures to the specified value(s) (See TIRE PRESSURE WARNING SYSTEM ).
    2. Turn the ignition switch off.
    3. Connect the Techstream to the DLC3.
    4. Turn the ignition switch to ON.
    5. Turn the Techstream on.
    6. Enter the following menus: Chassis / Tire Pressure Monitor / Utility / ID Registration.
    7. Follow the ID Registration steps displayed the Techstream screen.
    8. Confirmation of transmitter ID registration.
      1. Enter the following menus: Chassis / Tire Pressure Monitor / Data List.
      2. Read the "ID Tire Inflation Pressure" values.
      3. Confirm that the tire pressure data of all tires are displayed on the Techstream.
        NOTE:
  11. DESCRIPTION (Vehicle Stability Control System) 
    1. Follow the chart below to perform calibration.
    CALIBRATION PERFORM CHART

    Parts to be Replaced Necessary Operation
    Brake actuator assembly (Skid control ECU) Perform engine variant learning
  12. ENGINE VARIANT LEARNING (When Using the Techstream) (Vehicle Stability Control System) 
    1. Perform Engine Variant Learning

      HINT:

      Engine variant learning is automatically performed immediately after the Test Mode is entered.

      1. Turn the ignition switch off.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Select the skid control ECU to Test Mode using the Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC / Utility / Test Mode.
        Fig 3: Blinking Pattern Of Slip Indicator
        G06006556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Check that the ABS warning and slip indicator lights blink in Test Mode.

        HINT:

        If learning has not yet been performed, the ABS warning and slip indicator lights will remain on and DTC C1288 (ECU Version Miss Match) will be stored.

      7. Turn the ignition switch off and disconnect the Techstream.
  13. ENGINE VARIANT LEARNING (When not Using the Techstream) (Vehicle Stability Control System) 
    1. Perform Engine Variant Learning

      HINT:

      Engine variant learning is automatically performed immediately after the Test Mode is entered.

      1. Turn the ignition switch off.
      2. Using SST, connect terminals TS and CG of the DLC3.

        SST 09843-18040 

        Text in Illustration 

        CALIBRATION PERFORM CHART

        *1 Front view of DLC3
      3. Turn the ignition switch to ON.
        Fig 4: Identifying DLC3 Connector Terminal
        G06022200Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Check that the ABS warning and slip indicator lights blink in Test Mode.

        HINT:

        If learning has not yet been performed, the ABS warning and slip indicator lights will remain on and DTC 88 (ECU Version Miss Match) will be stored.

      5. Turn the ignition switch off and disconnect SST from the DLC3.
      Fig 5: Blinking Pattern Of Slip Indicator
      G06006556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. ROTATION ANGLE SENSOR INITIALIZATION AND TORQUE SENSOR ZERO POINT CALIBRATION 

    (Power Steering System) 

    NOTE: Clear the rotation angle sensor calibration value, initialize the rotation angle sensor, and calibrate the torque sensor zero point if any of the following has occurred:
    • The power steering ECU has been replaced.
    • The steering column assembly has been replaced.
    • Steering effort differs between turning left and right.
    1. Inspection before calibration
      1. Turn the ignition switch off.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Calibrate the power steering ECU. Enter the following menus: Chassis / EMPS / Data List.
      6. Check the values by referring to the table below.

      EMPS 

      NORMAL CONDITION CHART

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      IG Power Supply ECU power source voltage/ Min.: 0 V
      Max.: 20.1531 V
      10 to 14 V Ignition switch ON

      Standard Voltage: 

      10 to 14 V 

      NOTE: If the IG power supply voltage is 9 V or less, calibration cannot be performed. In this case, charge or replace the battery, and then perform calibration.
    2. Rotation angle sensor calibration value clear, rotation angle sensor initialization, and torque sensor zero point calibration
      NOTE:
      • If DTC C1516 (Torque Sensor Zero Point Adjustment Incomplete) is stored, the torque sensor zero point cannot be calibrated. Clear the DTC before starting calibration.
      • If DTC C1526 (Rotation Angle Sensor Initialization Incomplete) is stored, the rotation angle sensor cannot be initialized. Clear the DTC before starting initialization.
      1. Turn the ignition switch off.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON.
      4. Turn the Techstream on.
      5. Enter the following menus: Chassis / EMPS / Utility / Torque Sensor Adjustment.
        NOTE:
        • Set the steering wheel to the center point and align the front tires straight ahead.
        • Do not turn the steering wheel sharply.
        • Do not touch the steering wheel during the torque sensor zero point calibration (for 3 seconds).
  15. REGISTRATION OF RECOGNITION CODE (MANUAL OPERATION) (Wireless Door Lock Control System (w/o Smart Key System)) 

    HINT:

    • Register a new recognition code when replacing the door control transmitter or the door control receiver.
    • Add mode is used to retain the already registered codes while registering a new recognition code. This mode is used when adding a transmitter.
    • Rewrite mode is used to clear all the previously registered codes and register only new recognition codes. This mode is used when exchanging the transmitter or the door control receiver for new one.
    • Confirmation mode is used to confirm how many recognition codes have already been registered before an additional registration of a recognition code.
    • Prohibition mode is used to clear all the registered codes and cancel the wireless door lock function. Use this mode when the transmitter is lost.
    • All of the steps in the following registration procedure must be performed in sequential order continuously.
    1. The following conditions should be met.
      1. No key is inserted in the ignition key cylinder.
      2. Only driver side door is opened.
    2. Perform the following operations to select the desired mode.
      1. Insert and remove the key from the ignition switch twice within 5 seconds. (End in removed)
      2. After the above operation, close and open the driver side door twice. (End in open)

        Then insert the key into the ignition key cylinder and remove it.

        HINT:

        Complete this procedure within 40 seconds.

      3. After the above operations, close and open the driver side door twice. (End in open)

        Then insert the key into the ignition key cylinder and close the all door.

        HINT:

        Complete this procedure within 40 seconds.

      4. Turn the ignition switch from LOCK to ON and back to LOCK at approximately 1-second intervals 1 to 5 times to select a mode (see the illustration below). Then remove the key from the ignition key cylinder.
        Fig 6: Blinking Pattern Of Ignition Switch
        G05196035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        Complete this procedure within 40 seconds.

        NOTE: If the number of the ON-LOCK operations of the ignition switch is 0, 4, 6 or more, there will be no response to inform which mode has been selected.
      5. After selecting a mode, the main body ECU (driver side junction block assembly) automatically performs the power door LOCK-UNLOCK operation within 5 seconds to inform the selected mode (see the illustration below).
      Fig 7: Blinking Pattern Of Power Door Lock
      G06006561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • In confirmation mode, the LOCK-UNLOCK operation will occur once for each recognition code that has been registered. For example, if 2 recognition codes have been registered, the LOCK-UNLOCK operation will occur 2 times.
      • In confirmation mode and prohibition mode, once a LOCK-UNLOCK operation response has occurred, the registration procedure will end.
    3. Register new recognition codes (Add mode or Rewrite mode):
      1. Within 45 seconds after add mode or rewrite mode has been selected, press the LOCK and UNLOCK switches on the transmitter switch simultaneously for 1.0 to 1.5 seconds.

        Then, press either one of the switches for more than 1.0 second. (Procedure "A")

      2. Within 5 seconds after the transmitter switch has been released, the LOCK-UNLOCK operation will be automatically performed once if the registration of the recognition code of the transmitter is completed correctly.

        If the LOCK-UNLOCK operation is performed twice, registration of the recognition code has failed. Perform the registration procedure from the beginning. (Procedure "B")

        Fig 8: Transmitter Switch LOCK-UNLOCK Operation Diagram
        G04966440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. If multiple transmitters need to be registered, repeat procedures "A" and "B" within 45 seconds each.

      HINT:

      • Up to the maximum registration number can be registered at once.
      • If even one of the following conditions is met, registration mode will end.
        • 40 seconds have elapsed after a recognition code has been registered.
        • Any of the doors are opened.
        • The key is inserted into the ignition key cylinder.
        • The maximum registration number.
  16. REGISTRATION OF RECOGNITION CODE (USING TECHSTREAM) (Wireless Door Lock Control System (w/o Smart Key System)) 
    1. Turn the ignition switch to ON.
    2. Select either add or rewrite mode according to the Techstream display.
    3. The number of registered codes is indicated.
    4. Registration of the door control transmitter.
      1. If either add mode or rewrite mode has been selected, press the LOCK and UNLOCK switches on the transmitter simultaneously.
      2. Within 3 seconds of releasing the LOCK and UNLOCK switches, press either of the switches on the door control transmitter.
        NOTE:
        • Do not press the LOCK and UNLOCK switches simultaneously for more than 1.5 seconds.
        • Perform this operation within 1 meter of the driver seat to register the transmitter.
        • Do not push other transmitter switches during the transmitter registration process.
      3. The main body ECU (driver side junction block assembly) automatically performs the power door LOCK-UNLOCK operation once in order to indicate whether registration has been completed correctly or not.
      4. If continuing registration, the next recognition code must be registered in the door control transmitter within 30 seconds.

      HINT:

      Up to 6 recognition codes can be registered.

    5. Completing the registration mode.
      1. Registration mode will end when any of the following occurs:
      • 30 seconds or more have elapsed after a code is registered.
      • The Techstream is used to finish registration.
      • The Techstream is disconnected.
      • The ignition switch is turned off.
    6. Perform the following after registration is completed.
      1. Perform the wireless door lock control operation check (See OPERATION CHECK ).

      HINT:

      If the wireless door lock control does not operate, perform the registration procedure again.

  17. DESCRIPTION OF CODE REGISTRATION (Engine Immobilizer System (w/ Smart Key System)) 

    HINT:

    • The ID codes are the same as recognition codes for the wireless transmitter and the engine immobilizer function. Registering an ID code enables the smart key system, the wireless door lock control function and the engine immobilizer function to be operated.
    • Code registration is necessary when the certification ECU (smart key ECU assembly), steering lock ECU (steering lock actuator assembly), or key is replaced with a new one.
    1. Vehicles with the smart key system do not have a key slot. Therefore, hold the key close to the engine switch to register the key, as shown in the illustration.
    Fig 9: Identifying Engine Switch Communication Distance
    G06014286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. KEY REGISTRATION PROCEDURES WHEN ADDING OR REPLACING KEY OR WHEN KEY IS LOST (Engine Immobilizer System (w/ Smart Key System)) 

    HINT:

    • The following procedures require the use of the Techstream:
      • New key ID registration
      • Additional key ID registration
      • Key ID erasure
      • All key ID erasure
      • A maximum of 7 keys can be registered.
    REGISTRATION PROCEDURE CONDITION CHART

      Registration Procedure Condition Procedure Refer to
    Registering an additional key Customer must bring at least 1 key Register additional keys as necessary (additional key ID registration) Procedure "C"
    • Replacing a key
    • Making a lost key unable

    HINT:

    After key ID erasure, any remaining keys that are not registered at this time cannot be used. Therefore, after key ID erasure, register all remaining keys.
    Customer must bring at least 1 key 1. Using remaining key, clear all registered keys except one (key ID erasure) Procedure "D"
    2. Register additional keys as necessary (additional key ID registration) Procedure "C"
    All keys are lost - 1. Reset all keys (all keys ID erasure (key code reset)) Procedure "E"
    2. Register all keys (new key ID registration) Procedure "A"
  19. PART REPLACEMENT AND KEY REGISTRATION PROCEDURES (Engine Immobilizer System (w/ Smart Key System)) 
    1. The following table shows ECU replacement and key registration procedures for cases in which a malfunctioning ECU has been identified through the troubleshooting of the smart key system.

    HINT:

    • The following procedures can be performed:

      New key ID registration

      Additional key ID registration

      Key ID erasure

      All key ID erasure

    • If the customer has not brought all the registered keys, replacement of the steering lock ECU (steering lock actuator assembly) is also required.
    • A maximum of 7 keys can be registered.
    ECU CONDITION CHART

    Malfunctioning ECU Condition Procedure Reference
    Certification ECU (Smart key ECU assembly) Customer has brought all keys 1. Replace certification ECU (smart key ECU assembly) -
    2. Reregister all keys (New key ID registration) Procedure "B"
    Some keys are lost Key ID codes can be registered and erased 1. Erase key codes (Key ID erasure) Procedure "D"
    2. Perform additional key registration procedure (Additional key ID registration) Procedure "C"
    3. Replace certification ECU (smart key ECU assembly) -
    4. Reregister all keys (New key ID registration)
    HINT:
    If some keys are not registered during the above steps, they will be disabled because they cannot be registered later.
    Procedure "B"
    Key ID codes cannot be either registered or erased 1. Replace certification ECU (smart key ECU assembly) -
    2. Replace steering lock ECU (steering lock actuator assembly) -
    3. Reregister all keys (New key ID registration)
    HINT:
    If key codes cannot be erased or additional keys cannot be registered due to a malfunction in the certification ECU (smart key ECU assembly), replace the steering lock ECU (steering lock actuator assembly) and certification ECU (smart key ECU assembly). If some keys are not registered during the above steps, they will be disabled because they cannot be registered later.
    Procedure "A"
    4. Register ECU communication ID Procedure "F"
    Certification ECU (Smart key ECU assembly) All keys are lost 1. Replace certification ECU (smart key ECU assembly) -
    2. Replace steering lock ECU (steering lock actuator assembly) -
    3. Reregister all keys (New key ID registration)
    HINT:
    If key codes cannot be erased or additional keys cannot be registered due to a malfunction in the certification ECU (smart key ECU assembly), replace the steering lock ECU (steering lock actuator assembly) and certification ECU (smart key ECU assembly). If some keys are not registered during the above steps, they will be disabled because they cannot be registered later.
    Procedure "A"
    4. Register ECU communication ID Procedure "F"
    Steering lock ECU (steering lock actuator assembly) Customer has brought at least 1 key 1. Replace steering lock ECU (steering lock actuator assembly) -
    2. Perform additional key registration procedure (Additional key ID registration) Procedure "C"
    All keys are lost 1. Replace steering lock ECU (steering lock actuator assembly) -
    2. Replace certification ECU (smart key ECU assembly) -
    3. Reregister all keys (New key ID registration)
    HINT:
    If some keys are not registered during the above steps, they will be disabled because they cannot be registered later.
    Procedure "A"
    4. Register ECU communication ID Procedure "F"
    Power management control ECU No condition required Replace power management control ECU -
    ECM No condition required Replace ECM -
  20. KEY REGISTRATION (Engine Immobilizer System (w/ Smart Key System)) 
    1. Procedure "A"

      New key ID registration (when replacing the certification ECU (smart key ECU assembly) and steering lock ECU (steering lock actuator assembly))

      KEY REGISTRATION OPERATION CHART

      Process Procedure
      1. Start of registration
      1. Connect the Techstream to DLC3
      2. Turn the engine switch on (IG)
      3. Enter the following menus: Body Electrical / Smart Key / Utility / Smart Code Registration
      HINT:The engine switch cannot be turned on (IG) more than 10 times. After connecting the Techstream, turn the Techstream on while turning the driver side door courtesy light switch on and off repeatedly at 1.5-second intervals or less to continue key registration procedure.
      2. Confirmation of ECU code Perform operation according to prompts on the Techstream screen
      HINT:
      Mode is automatically selected by the Techstream (new registration mode or add mode).
      3. Verification of unregistered key(1)
      1. Hold the unregistered key close to the engine switch (for details, refer to " 21Description of Code Registration")
      2. Confirm that the wireless door lock buzzer sounds once (short beep)
      3. Place the unregistered key on the driver seat
      4. Confirm that the wireless door lock buzzer sounds once (short beep)
      4. Registration of ID code Perform operation according to prompts on the Techstream screen
      5. End of registration Finish new key ID code registration
      (1) Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform the registration procedures again from process 1. Make sure that only 1 key is in the cabin during the registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration.
    2. Procedure "B"

      New key ID registration (when replacing the certification ECU (smart key ECU assembly))

      KEY REGISTRATION OPERATION CHART

      Process Procedure
      1. Start of registration
      1. Connect the Techstream to DLC3
      2. Turn the engine switch on (IG)
      3. Enter the following menus: Body Electrical / Smart Key / Utility / Smart Code Registration

      HINT:

      The engine switch cannot be turned on (IG) more than 10 times. After connecting the Techstream, turn the Techstream on while turning the driver side door courtesy light switch on and off repeatedly at 1.5-second intervals or less to continue key registration procedure.

      2. Confirmation of ECU code Perform operation according to prompts on the Techstream screen

      HINT:

      Mode is automatically selected by the Techstream (new registration mode or add mode).

      3. Confirmation of all registered keys(1)
      1. Hold the registered key close to the engine switch (for details, refer to " 21")
      2. Confirm that wireless door lock buzzer sounds once (short beep)
      4. Confirmation of ECU code Perform operation according to prompts on the Techstream screen
      5. Verification of unregistered key(2)
      1. Hold the unregistered key close to the engine switch (for details, refer to " 21Description of Code Registration")
      2. Confirm that wireless door lock buzzer sounds once (short beep)
      3. Place the unregistered key on the driver seat
      4. Confirm that the wireless door lock buzzer sounds once (short beep)
      5. Registration of ID code Perform operation according to prompts on the Techstream screen
      6. End of registration Finish new key ID code registration
      (1) Repeat this process for each key registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys has not been finished within the specified time, perform the registration procedures again from process 1. If the key confirmation procedure for a key is performed, the security indicator light comes on and remains on until all the keys are confirmed.
      (2) Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys is not finished within the specified time, perform the registration procedures again from 1. Make sure that only 1 key is in the cabin during the registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration.
    3. Procedure "C"

      Additional key ID registration

      KEY REGISTRATION OPERATION CHART

      Process Procedure
      1. Start of registration
      1. Connect the Techstream to DLC3
      2. Turn the engine switch on (IG)
      3. Enter the following menus: Body Electrical / Smart Key / Utility / Smart Code Registration
      2. Confirmation of registered key(1)
      1. Perform operation according to prompts on the Techstream screen

        HINT:

        Mode is automatically selected by the Techstream (new registration mode or add mode)

      2. Hold the registered key close to the engine switch (for details, refer to " 21Description of Code Registration")
      3. Confirm that the wireless door lock buzzer sounds once (short beep)
      3. Confirmation of ECU code Perform operation according to prompts on the Techstream screen
      4. Verification of unregistered key(2)
      1. Hold the unregistered key close to the engine switch (for details, refer to "  21Description of Code Registration")
      2. Confirm that the wireless door lock buzzer sounds once (short beep)
      3. Place the unregistered key on the driver seat
      4. Confirm that the wireless door lock buzzer sounds once (short beep)
      5. Registration of ID code Perform operation according to prompts on the Techstream screen
      6. End of registration Finish additional key ID code registration
      (1) Perform this process for one of the keys registered for the vehicle. Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform the registration procedures again from process 1.
      (2) Repeat this process for each key which is to be registered for the vehicle. Finish the procedure for each key within 30 seconds. If the procedure for any of the keys is not finished within the specified time, perform the registration procedures again from 1. Make sure that only 1 key is in the cabin during the registration procedures. If 2 or more keys are in the cabin simultaneously, electric waves will interfere with each other, preventing normal registration.
    4. Procedure "D"

      Key ID erasure

      HINT:

      Procedure "D" erases all registered key codes except one.

      REGISTERED KEY CODES CHART

      Process Procedure
      1. Start of erasure
      1. Connect the Techstream to DLC3
      2. Turn the engine switch on (IG)
      3. Enter the following menus: Body Electrical / Smart Key / Utility / Smart Code Erasure
      2. Confirmation of registered key(1)
      HINT:
      Select the key that will not be erased.
      1. Perform operation according to prompts on the Techstream screen
      2. Hold the registered key close to engine switch (For details, refer to " 21 Description of Code Registration")
      3. Confirm that the wireless door lock buzzer sounds once (short beep)
      3. Confirmation of ECU code Perform operation according to prompts on the Techstream screen
      4. Erasure of ID code Perform operation according to prompts on the Techstream screen
      5. End of erasure Finish key ID code erasure
      (1) Perform this process for one of the keys registered for the vehicle. Finish the procedure within 30 seconds. If the procedure has not been finished within the specified time, perform the erasure procedures again from process 1.
    5. Procedure "E"

      All key ID erasure

      HINT:

      Procedure "E" erases all the key codes registered in the vehicle.

      REGISTERED KEY CODES CHART

      Process Procedure
      1. Start of erasure
      1. Connect the Techstream to DLC3
      2. Turn the engine switch on (IG)
      3. Turn the Techstream on while turning driver side door courtesy light switch on and off repeatedly at 1.5-second intervals or less
      4. Enter the following menus: Body Electrical / Smart Key / Utility / Smart Code Reset
      2. Confirmation of ECU code Perform operation according to prompts on the Techstream screen
      3. Erasure of ID code Perform operation according to prompts on the Techstream screen
      4. End of erasure Finish key ID code erasure
    6. Procedure "F"

      ECU communication ID registration

      NOTE:
      • The ECU communication ID should be registered when the certification ECU (smart key ECU assembly) is replaced in order to match these ECU communication IDs.
      • The engine cannot be started unless the ECU communication IDs match.
      • After the registration, pressing the engine switch may not start the engine on the first try. If so, press the engine switch again.
      • Clear DTC B2799 (code for ECM immobilizer communication error) by either of the following:
      • Use the Techstream.
      • Disconnect the cable from the negative (-) battery terminal for 30 seconds.
      1. Using SST, connect terminals TC and CG of the DLC3.

        SST 09843-18040 

        Fig 10: Identifying Terminals TC And CG Of DLC3
        G05412991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Turn the engine switch on (IG) and leave it as is for 30 minutes.

        HINT:

        Do not start the engine.

      3. Turn the engine switch off and disconnect terminals TC and CG.
      4. Check that the engine starts and stays running for more than 3 seconds.
  21. DESCRIPTION OF CODE REGISTRATION (Engine Immobilizer System (w/o Smart Key System)) 

    HINT:

    The key has 2 codes: the key code (immobilizer code) and the wireless code. Both of these codes need to be registered. For the wireless code registration procedures, refer to Wireless Door Lock Control System (See REGISTRATION ).

    1. When adding master keys or sub keys (Additional registration):
      1. Register the key code (immobilizer code) in the transponder key ECU assembly.
      REGISTERED KEY CODES CHART

      Target ECU Refer to
      Transponder key ECU assembly Procedure "B"
    2. When replacing the transponder key ECU assembly (New registration):
      1. Register the key code (immobilizer code) in the new transponder key ECU assembly.
        ECU REFERENCE

        Target ECU Refer to
        Transponder key ECU assembly Procedure "A"
      2. Register the ECU communication ID between the new transponder key ECU assembly and the ECM.
      ECU REFERENCE

      Target ECU Refer to
      ECM Procedure "E"
    3. When replacing the ECM:
      1. Register the ECU communication ID between the transponder key ECU assembly and the new ECM.
      ECU REFERENCE

      Target ECU Refer to
      Transponder key ECU assembly Procedure "F"
    4. When replacing the transponder key ECU assembly and the ECM:
      1. Register the key codes (immobilizer codes) in the new transponder key ECU assembly.
        ECU REFERENCE

        Target ECU Refer to
        Transponder key ECU assembly Procedure "A"
      2. Register the ECU communication ID between the new transponder key ECU assembly and the new ECM.
      ECU REFERENCE

      Target ECU Refer to
      Transponder key ECU assembly Procedure "F"
    5. When erasing key codes:
      1. Erasing all of the key codes except the master key.
        ECU REFERENCE

        Target ECU Refer to
        Transponder key ECU assembly Procedure "C"
      2. Erasing all of the key codes.
      ECU REFERENCE

      Target ECU Refer to
      Transponder key ECU assembly Procedure "D"
  22. KEY REGISTRATION (Engine Immobilizer System (w/ o Smart Key System)) 
    1. New key code registration (Procedure "A"):
      NOTE: Make sure that no key codes are registered in the transponder key ECU assembly.

      HINT:

      • In this mode, a maximum of 3 key codes for 2 master keys and 1 sub-key can be registered. The master keys and sub-key can be registered in any order because the transponder key ECU assembly can distinguish between different types of keys.
      • New key codes must be registered with the battery connected. The ignition switch can be either ON or off.
      • When a new transponder key ECU assembly is installed, key codes must be registered in the transponder key ECU assembly.

      Automatic Key Code Registration (New Registration) 

      ECU REFERENCE

      Procedure Security Indicator Light Condition
      1. Start Blinking
      HINT:
      Until first key is inserted
      2. Insert the master key into the ignition key cylinder. ON
      3. Techstream operation
      Enter the following menus: Body Electrical / Immobilizer / Utility / Key Registration
      HINT:
      After completing the above operation, proceed to the next step in accordance with the prompts on the Techstream screen.
      OFF for 1 second and then ON
      4. Remove the key and then select Next on the Techstream. ON
      5. Insert the master key to be registered and then select Next on the Techstream. OFF for 1 second and then ON
      6. Remove the key and then select Next on the Techstream. ON
      7. Insert the sub-key to be registered and then select Next on the Techstream. OFF for 1 second and then ON for 0.5 seconds and then OFF
      8. Remove the key. Blinking
      9. End (Procedure "E")

      HINT:

      • When the engine immobilizer system is operating normally and the key is pulled out, the security indicator light blinks continuously.
      • If the new key code registration fails, code 2-1 will be output through the security indicator light. Trying to re-register an already registered key will cause code 2-2 to be output when the key is inserted. If the number of registered key codes exceeds the maximum limit, code 2-3 will be output through the security indicator light. The output details are shown below.
      Fig 11: Blinking Pattern Of Security Indicator Light
      G06022207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Finish the automatic key code registration mode. The automatic key code registration mode can be forced to end when at least 1 key code (immobilizer code) for the master key has been registered.

      HINT:

      Follow the instruction on the Techstream screen to end new key code registration mode.

  23. REGISTRATION OF ADDITIONAL KEY (Engine Immobilizer System (w/o Smart Key System)) 
    1. Additional registration (Procedure "B"):

      HINT:

      • A maximum of 5 key codes and 3 sub-key codes can be registered.
      • Registration mode will end if any step is not completed within the specified time.
      • When the ignition cylinder or the key cylinder set is replaced, remove the transmitter module from the original master key. Then install this transmitter module to a new key and use the new key as the master key. If necessary, use this master key to register other keys.
      NOTE: When the ignition key cylinder has been replaced, locking and unlocking doors are possible with the new master key's transmitter module (removed from the original master key). However, the new master key will not be able to lock and unlock doors through the door key cylinder. Keep the original master key. If the battery in the new master key's transmitter module fails, the original master key can be used to lock and unlock doors through the door key cylinder.

      Additional Registration 

      ECU REFERENCE

      Procedure Time to Complete Operation Security Indicator Light Condition
      1. Start - Blinking
      HINT:
      Until first key is inserted
      2. Insert the already registered master key into the ignition key cylinder and turn the ignition switch to ON. - OFF
      3. Techstream operation
      Enter the following menus: Body Electrical / Immobilizer / Utility / Key Registration
      HINT:
      After completing the above operation, proceed to the next step in accordance with the prompts on the Techstream screen.
      Within 120 sec. ON
      4. Remove the master key. Within 20 sec.
      HINT:
      After the Techstream instruction
      ON
      5. Insert the key to be registered in the ignition key cylinder. Within 10 sec. Blinking
      6. Wait for 60 sec. after the key is registered.
      HINT:
      The security indicator light goes off.
      - OFF
      7. Remove the key. - Blinking
      8. End

      HINT:

      • A brief outline of a key code registration procedure is shown above. For detailed information, refer to the Techstream screen.
      • When the engine immobilizer system is operating normally and the key is pulled out, the security indicator light blinks continuously.
      • If the key code registration has failed in automatic key code registration mode, code 2-1 will be output through the security indicator light. Trying to re-register an already registered key will cause code 2-2 to be output when the key is inserted. If the number of registered key codes exceeds the maximum limit, code 2-3 will be output through the security indicator light. The details are shown in procedure "A".
  24. ERASURE OF KEY CODE (Engine Immobilizer System (w/o Smart Key System)) 
    1. Key code erasure (Procedure "C"):

      HINT:

      • Performing this procedure will erase all key codes except for the master key, which is used for erasing the key codes. In order to use a key whose code has been erased, a new key code must be registered.
      • This procedure will be canceled if each step is not completed within the specified time.

      Key Code Erasure 

      ECU REFERENCE

      Procedure Time to Complete Operation Security Indicator Light Condition
      1. Start - Blinking
      HINT:
      Until first key is inserted
      2. Insert the already registered master key in the ignition key cylinder and turn the ignition switch to ON. - OFF
      3. Techstream operation
      Enter the following menus: Body Electrical / Immobilizer / Utility / Transponder Code Erasure
      HINT:
      After completing the above operation, proceed to the next step in accordance with the prompts on the Techstream screen.
      Within 120 sec. ON for 1 sec. then OFF
      4. Remove the master key. Within 10 sec.
      HINT:
      After the Techstream instruction
      ON
      5. End

      HINT:

      • A brief outline of a key code registration procedure is shown above. For detailed information, refer to the Techstream screen.
      • When the engine immobilizer system is operating normally and the key is pulled out, the security indicator light blinks continuously.
    2. All key code erasure (Procedure "D"):

      HINT:

      • To perform this procedure, at least 1 key should have been registered to the transponder key ECU assembly.
      • This procedure can be performed using either a registered or unregistered key.

      All Key Code Erasure 

      SECURITY INDICATOR LIGHT CONDITION CHART

      Procedure Time to Complete Operation Security Indicator Light Condition
      1. Start - Blinking
      2. Insert previously registered master key or unregistered key into ignition key cylinder and turn ignition switch to ON. Within 10 min. ON or OFF
      3. Using TIS, confirm that user and vehicle match.
      4. Techstream operation
      Enter the following menus: Body Electrical / Immobilizer / Utility / Transponder Code Erasure
      HINT:
      After completing the above operation, proceed to the next step in accordance with the prompts on the Techstream screen.
      Within 15 min. ON for 1 sec. then OFF
      5. Completion of erasure of all key codes is displayed. Within 10 sec.
      HINT:
      After the Techstream instruction
      ON
      6. End

      HINT:

      • A brief outline of a key code registration procedure is shown above. For detailed information, refer to the Techstream screen.
      • When the engine immobilizer system is operating normally and the key is pulled out, the security indicator light blinks continuously.
  25. ECU COMMUNICATION ID REGISTRATION (Engine Immobilizer System (w/o Smart Key System)) 
    1. ECU communication ID registration (Procedure "E"):
      NOTE:
      • When the transponder key ECU assembly is replaced, the ECU communication ID of the ECM must be registered into the transponder key ECU assembly to match their ECU communication IDs.
      • The engine cannot be started unless the ECU communication IDs match.
      • Do not turn the ignition switch from ON to off 20 times or more before registering the ECU communication ID. Turning the ignition switch from ON to off 20 times or more will result in the engine not starting unless the transponder key ECU assembly is replaced with a new one.
      • After the registration, turning the ignition switch to START may not start the engine on the first try. If so, turn the ignition switch to START again.
      • After the engine is started, clear DTC B2799 (code for ECM immobilizer communication error) by either of the following:
      • Using the Techstream
      • Disconnecting the battery for 30 seconds
      1. Using SST, connect terminals TC and CG of the DLC3.

        SST 09843-18040 

        Fig 12: Identifying Terminals TC And CG Of DLC3
        G05412991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Turn the ignition switch to ON and leave the vehicle as is for 30 minutes.

        HINT:

        Do not start the engine.

      3. Check that the engine starts.
    2. ECU communication ID registration (Procedure "F"):
      NOTE: The ECU communication ID should be registered when the ECM and transponder key ECU assembly are replaced or when the ECM only is replaced in order to match the ECU communication ID.

      ECU Communication ID Registration 

      ECU COMMUNICATION ID REGISTRATION CHART

      Procedure Security Indicator Light Condition
      1. Start OFF
      2. Insert an already registered key into the ignition key cylinder.
      3. Start the engine.
      4. Check that the engine starts and stays on for more than 3 seconds.
      5. End
  26. ZERO POINT CALIBRATION (Occupant Classification System) 
    NOTE: Make sure that the front passenger seat is not occupied before performing the operation.

    HINT:

    Perform zero point calibration and sensitivity check if any of the following conditions occur:

    • The occupant classification ECU is replaced.
    • Accessories (seatback tray and seat cover, etc.) are installed.
    • The front passenger seat is removed from the vehicle.
    • The passenger airbag ON/OFF indicator ("OFF") comes on when the front passenger seat is not occupied.
    • The vehicle is brought to the workshop for repair due to an accident or a collision.
    1. Zero point calibration procedure

      HINT:

      Make sure that the zero point calibration has finished normally, and then perform sensitivity check.

      1. Check that all of the following conditions are met:
        • The vehicle is parked on a level surface.
        • No objects are placed on the front passenger seat.
        • The front passenger seat belt buckle switch is off.
      2. Adjust the seat position according to the table below.
        ITEM SPECIFICATION

        Adjustment Item Position
        Slide Direction Rearmost position
        Reclining Angle Upright position
        Headrest Height Lowest position
      3. Turn the ignition switch off.
      4. Connect the Techstream to the DLC3.
      5. Turn the ignition switch to ON and turn the Techstream on.
      6. Enter the following menus: Body Electrical / Occupant Detection / Utility / Zero Point Calibration.
      7. Perform zero point calibration by following the prompts on the Techstream screen.

      HINT:

      • Refer to the Techstream operator's manual for further details.
      • If zero point calibration does not complete, replace the front seat assembly RH.

      OK: 

      "Zero Point Calibration is complete." is displayed  .

  27. SENSITIVITY CHECK (Occupant Classification System) 
    1. Sensitivity check procedure
      1. Turn the ignition switch off.
      2. Connect the Techstream to the DLC3.
      3. Turn the ignition switch to ON and turn the Techstream on.
      4. Enter the following menus: Body Electrical / Occupant Detection / Utility / Sensitivity Check.
      5. Perform sensitivity check by following the prompts on the Techstream screen.

        HINT:

        Refer to the Techstream operator's manual for further details.

      6. Confirm that the initial sensor reading is within the specified range.

        Standard: 

        -3.2 to 3.2 kg (-7.0 to 7.0 lb) 

      7. Place a 30 kg (66.1 lb) weight (eg. a 30 kg (66.1 lb) of lead mass) onto the front passenger seat.
      8. Confirm that sensitivity is within the specified range.

      Standard: 

      27 to 33 kg (59.5 to 72.8 lb) 

      HINT:

      • When performing sensitivity check, use a solid metal weight (the check result may not appear properly if a liquid weight made from liquid is used).
      • If sensitivity deviates from the specified range, retighten the bolts of the front passenger seat without deforming the seat rail. After performing this procedure, if sensitivity is not within the specified range, replace the front seat assembly RH.
  28. INITIALIZE POWER WINDOW CONTROL SYSTEM (POWER WINDOW REGULATOR MOTOR ASSEMBLY (ALL DOORS)) (Power Window Control System) 
    CAUTION: When the power window regulator motor assembly is reinstalled or replaced, the power window control system must be initialized. Functions such as the auto up/down, jam protection, remote control and key-off operation do not operate if the initialization is not performed.

    HINT:

    When the battery is replaced, it is not necessary to initialize the power window regulator motor assembly.

    NOTE:
    • When the power window regulator motor assembly is replaced, DTC B2313 is output. Clear the DTC after the initialization.
    • When performing initialization, do not perform any other procedures.
    • After a door glass or a door glass run has been replaced, the jam protection function may operate unexpectedly when the auto up function is used, due to detection of a value different from the operation learned value of the door glass movement speed. In such cases, the auto up function can be reinitialized by repeating the following operation at least 5 times:
      1. Open the power window by fully pushing down the power window regulator master switch assembly or power window regulator switch assembly.
      2. Close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly and holding it at the auto up position.
    • If the initialization is not completed properly, the LIN communication system may have a malfunction (See HOW TO PROCEED WITH TROUBLESHOOTING ).
    1. Initialization procedure when replacing the power window regulator motor assembly with a new one:
      1. Connect the battery and turn the ignition switch to ON (at this time, the LED on the power window regulator master switch assembly or power window regulator switch assembly blinks to indicate that it is ready for initialization).
      2. Fully open the window by fully pushing down the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully opened.
      3. Fully close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully closed to reset the glass position. The LED on the power window regulator master switch assembly or power window regulator switch assembly stops blinking and illuminates to indicate that the initialization is complete.
    2. Initialization procedure when removing/installing the power window regulator motor assembly:
      1. Connect the battery and turn the ignition switch to ON.
      2. Fully close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 6 seconds or more after the window is fully closed (if the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again).
      3. Fully open the window by pushing down the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully opened.
      4. Release the power window regulator master switch assembly or power window regulator switch assembly. Then fully push down and hold the switch for 4 seconds or more.
      5. Fully close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully closed to reset the glass position and complete the initialization.
    3. Initialization procedure when the power window does not fully open:
      1. Connect the battery and turn the ignition switch to ON.
      2. Fully close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 6 seconds or more after the window is fully closed (if the power window does not move or stops halfway even when the switch is fully pulled, release the switch and fully pull it again).
      3. Fully open the window by pushing down the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully opened.
      4. Release the power window regulator master switch assembly or power window regulator switch assembly. Then fully push down and hold the switch for 4 seconds or more.
      5. Fully close the power window by fully pulling up the power window regulator master switch assembly or power window regulator switch assembly, and hold the switch for 1 second or more after the window is fully closed to reset the glass position and complete the initialization.
  29. INITIALIZE SLIDING ROOF ECU (SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY) (Sliding Roof System) 
    NOTE:
    • When the sliding roof glass, sliding roof housing or sliding roof ECU (sliding roof drive gear sub-assembly) is replaced or removed and installed, the sliding roof drive gear requires initialization (pulse sensor initial position setting), as the glass position cannot be determined. If initialization is not performed, the auto slide open and tilt up functions and jam protection function may not operate, or the sliding roof may move in reverse or become misaligned.
    • During initialization, do not apply a physical shock, such as opening/closing a door or driving the vehicle at 5 km/h (3 mph) or more, to the vehicle and do not perform the following electrical operations:
    1. Cranking the engine
    2. Turning the ignition switch from ON to off
    3. Operating the power window switches
    4. Operating the window defogger switch
    5. Operating the blower switch
    6. Locking/Unlocking a door
    7. Operating the headlight dimmer switch

    HINT:

    When the cable of the negative (-) battery terminal is disconnected and reconnected or the drive gear connector is disconnected and reconnected, the sliding roof drive gear (pulse sensor initial position setting) initialization is not necessary.

    1. Perform initialization according to the table below.
    SLIDING ROOF SPECIFICATION

    Condition of Sliding Roof Proceed to
    Auto slide open and tilt up functions do not operate Procedure A
    Sliding roof moves in reverse direction during slide close (tilt down) operation Procedure B
    Sliding roof does not stop at the correct fully closed position during tilt down operation Procedure C

    HINT:

    Before performing initialization, make sure that there is no foreign matter on the guide rails and the guide rails are not deformed.

    1. Procedure A
      1. Turn the ignition switch to ON.
      2. Press and hold the SLIDE CLOSE or TILT DOWN switch.
        NOTE: Make sure not to release the switch during the initialization. If the switch is released, perform the initialization again.
      3. The sliding roof glass starts sliding close operation and stops at the fully closed position.
      4. After the sliding roof glass stops, check that the sliding roof glass moves again and stops at the correct fully closed position.

      HINT:

      The initialization process ends when this operation completes.

    2. Procedure B
      1. Turn the ignition switch to ON.
      2. Press the SLIDE CLOSE (TILT DOWN) switch until the following movements finish and then release the switch: starts sliding close (tilting down) → erroneously reverses → stops operation for 10 seconds → starts sliding close (tilting down) → stops at the fully closed position.
      3. Perform Procedure A.
    3. Procedure C
      1. Turn the ignition switch to ON.
      2. Press and hold the TILT DOWN switch until the sliding roof glass stops and then release the switch.
      3. Press and hold the TILT DOWN switch again for 10 seconds or more.
      4. The sliding roof glass starts tilting down operation and stops at the fully closed position.
      5. After the sliding roof glass stops, check that the sliding roof glass moves again and stops at the correct fully closed position.

      HINT:

      The initialization process ends when this operation completes.

  30. HEADLIGHT LEVELING ECU INITIALIZATION (Lighting System (EXT)) 
    NOTE:
    • Initialize the headlight leveling ECU assembly (set the zero point of the height control sensor in the headlight leveling ECU assembly) after the vehicle height changes due to replacement of the suspension or after performing such operations as removal and reinstallation or replacement of the rear height control sensor sub-assembly RH.
    • When the headlight leveling ECU assembly is replaced, the initialization is also necessary.
    • Adjust the headlight aim after initializing the headlight leveling ECU assembly (See ADJUSTMENT ).
    • When a malfunction is detected in the automatic headlight beam level control system, the height control sensor signal initialization is impossible. Perform troubleshooting before initialization.
  1. PREPARE VEHICLE FOR INITIALIZATION 
    1. Unload the vehicle and its trunk, ensuring that the spare tire, tools and jack are in their original positions.
    2. Check that there are no passengers in the vehicle.
    3. Turn off the headlights.
    4. Stop the vehicle on a level surface and keep the vehicle height unchanged.
  2. CHECK HEADLIGHT BEAM LEVEL CONTROL INDICATOR LIGHT 
    1. Turn the ignition switch to ON, and check the indicator light.

    OK 

    SPECIFIED CONDITION REFERENCE

    Condition Specified Condition
    The headlight leveling ECU assembly Is replaced with a new one. Indicator light continuously blinks 6 times at 2 Hz.
    Removal and reinstallation of the headlight leveling ECU assembly, replacement of the rear height control sensor sub-assembly RH, removal and reinstallation of the rear height control sensor sub-assembly RH, replacement of the suspension, etc. Is performed. Indicator light comes on for approximately 3 seconds, and then goes off (bulb check function).

    HINT:

    If the indicator light does not come on when turning the ignition switch to ON, inspect and repair it according to Problem Symptoms Table (See PROBLEM SYMPTOMS TABLE ).

    NG: GO TO   3  PROBLEM SYMPTOMS TABLE 

    OK: GO TO NEXT STEP 

  3. INITIALIZATION 
    Fig 13: Identifying DLC3 Connector Terminal
    G06022209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Connect terminals 4 (CG) and 8 (LVL) of the DLC3 using SST

      SST 09843-18040 

    2. Turn the low beam headlights on and off using the light control switch within 20 seconds after connecting the terminals.

      HINT:

      The number of times the low beam headlights need to be turned on and off is determined by the present fuel level as shown below.

      FUEL LEVEL REFERENCE

      Fuel Level Number of Times to Turn Low Beam Headlights on and off
      Fuel level is within A range. 1
      Fuel level is within B range. 2
      Fuel level is within C range. 3
      Fuel level is within D range. 4
      Fuel level is within E range. 5
      Fig 14: Identifying Low Beam Headlights Of Fuel Level
      G06022210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Turn the low beam headlights on and off at approximately 1-second intervals.
      • Be sure to operate the light control switch from outside the vehicle.
    3. Check the indicator light.

      OK 

      INDICATOR LIGHT SPECIFICATION

      Condition Specified Condition
      The headlight leveling ECU assembly Is replaced with a new one. Blinks 6 times at 2 Hz → Continuously blinks N*1 times at 2 Hz.
      Removal and reinstallation of the headlight leveling ECU assembly, replacement of the rear height control sensor sub-assembly RH, removal and reinstallation of the rear height control sensor sub-assembly RH, replacement of the suspension, etc. Is performed. Off → Continuously blinks N*1 times at 2 Hz.
      HINT:
      • *1: The number of times that indicator blinks is determined by the number of times the low beam headlights are turned on and off.
      • If initialization cannot be finished normally, disconnect SST from the DLC3 and turn the ignition switch off. Then, restart from procedure 1.

      NG: GO TO   3 PROBLEM SYMPTOMS TABLE 

      OK: TURN ENGINE SWITCH OFF (END)