LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2011 >> Matrix Base, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Engine Mechanical (2AZ-FE) (Service Information)) >> Engine Assembly >> Installation >> Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Engine Assembly: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL ENGINE WIRE 
  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)  See step  2
  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)  See step  3
  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 1 for E351.

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 2 for E351.

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle) 

    HINT: 

  7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 6 for E351.

  8. INSTALL STARTER ASSEMBLY (for Manual Transaxle)  . Refer to INSTALLATION - Step 1
  9. INSTALL STARTER ASSEMBLY (for Automatic Transaxle)  . Refer to INSTALLATION - Step 2
  10. INSTALL DRIVE SHAFT BEARING BRACKET (for 2WD) 
    1. Install the drive shaft bearing bracket with the 3 bolts.
      Fig 1: Remove/Install Drive Shaft Bearing Bracket And Bolts (2WD)
      GTY194515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

  11. TEMPORARILY TIGHTEN FRONT ENGINE MOUNTING INSULATOR 
    1. Temporarily install the front engine mounting insulator with the nut and through bolt.
      Fig 2: Remove/Install Front Engine Mounting Insulator With Fasteners
      GTY194777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR (for 2WD) 
    1. Temporarily install the rear engine mounting insulator to the engine mounting bracket with the through bolt.
      Fig 3: Remove/Install Rear Engine Mounting Insulator And Bolt (2WD)
      GTY178660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. TEMPORARILY TIGHTEN REAR ENGINE MOUNTING INSULATOR (for 4WD) 
    1. Temporarily install the rear engine mounting insulator to the engine mounting bracket with the through bolt.
      Fig 4: Remove/Install Rear Engine Mounting Insulator Bolt (4WD)
      GTY214207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 
    1. Install the engine mounting insulator RH with the 3 bolts.
      Fig 5: Remove/Install Bolts And Engine Mounting Insulator Sub-Assembly RH
      GTY194517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

  15. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Temporarily install the engine mounting insulator LH with the 4 bolts.
      Fig 6: Remove/Install Bolts And Engine Mounting Insulator LH
      GTY194778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the 4 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      HINT: 

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

  16. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Set the engine assembly with transaxle on the engine lifter.
      Fig 7: View Of Engine Assembly With Transaxle On Engine Lifter
      GTY238389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Place the engine on wooden blocks or equivalent so that the engine is level.

    2. Remove the 2 bolts and 2 engine hangers.
    3. Operate the engine lifter and lift the engine assembly with transaxle to the position where the engine mounting insulators RH and LH can be installed.
      WARNING:

      Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      NOTE:
      • Make sure that the engine is clear of all wiring and hoses.
      • While raising the engine into the vehicle, do not allow it to contact the vehicle.
    4. Install the engine mounting insulator RH with the bolt and 2 nuts.
      Fig 8: Locating Engine Mounting Insulator RH With Fasteners
      GTY182510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Nut A 

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

      Nut B 

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Bolt 

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

    5. Install the engine mounting insulator LH with the through bolt and nut.
      Fig 9: Remove/Install Engine Mounting Insulator LH With Fasteners
      GTY183300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

  17. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 

    HINT: 

  18. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 

    HINT: 

  19. FULLY TIGHTEN CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY 

    HINT: 

  20. FULLY TIGHTEN FRONT ENGINE MOUNTING INSULATOR 
    1. Fully tighten the front engine mounting insulator with the nut and through bolt.
      Fig 10: Remove/Install Front Engine Mounting Insulator With Fasteners
      GTY194777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 73 N*m (744 kgf*cm, 54 ft.*lbf) 

  21. FULLY TIGHTEN REAR ENGINE MOUNTING INSULATOR (for 2WD) 
    1. Fully tighten the rear engine mounting insulator to the engine mounting bracket with the through bolt.
      Fig 11: Remove/Install Rear Engine Mounting Insulator And Bolt (2WD)
      GTY178660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

  22. FULLY TIGHTEN REAR ENGINE MOUNTING INSULATOR (for 4WD) 
    1. Fully tighten the rear engine mounting insulator to the engine mounting bracket with the through bolt.
      Fig 12: Remove/Install Rear Engine Mounting Insulator Bolt (4WD)
      GTY214207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

  23. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT (for Automatic Transaxle) 

    HINT: 

  24. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH  . Refer to INSTALLATION - Step 1
  25. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  . Refer to INSTALLATION - Step 2
  26. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH 

    HINT: 

  27. INSTALL STEERING KNUCKLE WITH AXLE HUB LH 
    1. Align the matchmarks and connect the front drive shaft assembly to the front axle assembly LH.
      Fig 13: Aligning Shaft Splines In Drive Shaft To Steering Knuckle With Axle Hub
      GTY182757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL STEERING KNUCKLE WITH AXLE HUB RH 

    HINT: 

    Perform the same procedure for the LH side.

  29. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  30. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure for the LH side.

  31. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  . Refer to INSTALLATION - Step 13
  32. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure for the LH side.

  33. INSTALL TIE ROD END SUB-ASSEMBLY LH 

    HINT: 

  34. INSTALL TIE ROD END SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure for the LH side.

  35. INSTALL FRONT SPEED SENSOR LH  . Refer to INSTALLATION - Step 8
  36. INSTALL FRONT SPEED SENSOR RH 

    HINT: 

    Perform the same procedure for the LH side.

  37. INSTALL FRONT AXLE SHAFT LH NUT  . Refer to INSTALLATION - Step 18
  38. INSTALL FRONT AXLE SHAFT RH NUT 

    HINT: 

    Perform the same procedure for the LH side.

  39. TEMPORARILY INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)  . Refer to INSTALLATION - Step 1
  40. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD)  . Refer to INSTALLATION - Step 2
  41. INSTALL FRONT EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 8
  42. INSTALL CENTER EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 9
  43. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 13
  44. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    HINT: 

  45. INSTALL COLUMN HOLE COVER SILENCER SHEET  . Refer to INSTALLATION - Step 9
  46. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) 
    1. U250E Automatic Transaxle:
      1. Connect the transmission control cable to the control cable bracket.
        Fig 14: Locating Control Cable Bracket
        GTY181447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the transmission control cable to the bracket with a new clip.
        Fig 15: Remove/Install Transmission Control Cable Nut
        GTY188650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Connect the transmission control cable assembly to the control shaft lever with the nut.

        Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    2. U140F Automatic Transaxle:
      1. Connect the transmission control cable to the control cable bracket.
        Fig 16: Locating Control Cable Bracket
        GTY211012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the transmission control cable to the bracket with a new clip.
        Fig 17: Remove/Install Transmission Control Cable Nut
        GTY211167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Connect the transmission control cable assembly to the control shaft lever with the nut.

        Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  47. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) 
    1. Install the 2 transmission control cables to the control cable bracket with 2 new clips*1.
      Fig 18: Remove/Install Transmission Control Cables And Clips
      GTY204957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 transmission control cables to the transaxle with 2 new clips*2.
  48. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 1 for E351.

  49. CONNECT UNION TO CONNECTOR TUBE HOSE 
    1. Connect the union to connector tube hose.
      Fig 19: Locating Connector Tube Hose
      GTY182681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube connector and fuel pipe.
      WARNING:

      Align the fuel tube connector with the pipe, then push the fuel tube connector in until the retainer makes a "click" sound. If the connection is tight, apply a small amount of engine oil to the tip of the pipe. After connecting, pull the pipe and connector to make sure that they are securely connected.

    2. Engage the claw and install the No. 1 fuel pipe clamp.
      Fig 20: Locating No. 1 Fuel Pipe Clamp
      GTY183721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. CONNECT INLET HEATER WATER HOSE 
    1. Connect the inlet heater water hose with the clamp.
      Fig 21: Locating Inlet Heater Water Hose Clamp
      GTY179145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. CONNECT OUTLET HEATER WATER HOSE 
    1. Connect the outlet heater water hose with the clamp.
      Fig 22: Locating Outlet Heater Water Hose
      GTY183496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL BREATHER HOSE (for Automatic Transaxle) 
    1. Install the breather hose.
      Fig 23: Locating Breather Hose
      GTY238384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. CONNECT OIL COOLER HOSE (for Automatic Transaxle) 
    1. Connect the 2 oil cooler hoses with the clamps.
      Fig 24: Locating Oil Cooler Hose Clamps (Automatic Transaxle)
      GTY204999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. INSTALL NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose with the clamp.
      Fig 25: Locating No. 1 Radiator Hose Clamp
      GTY194512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL NO. 2 RADIATOR HOSE 
    1. Connect the No. 2 radiator hose with the clamp.
      Fig 26: Locating No. 2 Radiator Hose Clamp
      GTY182819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY  . Refer to INSTALLATION - Step 2
  58. INSTALL GENERATOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  59. INSTALL V-RIBBED BELT  See step  1
  60. INSTALL THROTTLE BODY ASSEMBLY  . Refer to INSTALLATION - Step 1
  61. INSTALL WIRE HARNESS 
    1. Install the ground cable to the transmission with the bolt and clamp (for Manual Transaxle).
      Fig 27: Remove/Install Bolt And Ground Cable
      GTY194513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 

    2. Install the ground wire to the transmission with the bolt and clamp (for Automatic Transaxle).
      Fig 28: Remove/Install Ground Cable Bolt And Clamp (Automatic Transaxle)
      GTY194514Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) 

    3. Install the wire harness with the 2 nuts.
      Fig 29: Locating Wire Harness With Nuts
      GTY183372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

    4. Connect the 3 connectors.
    5. Connect the connector to the ECM with the clamp and lock lever.
      Fig 30: Locating Engine Control Computer With Clamp And Lock Lever
      GTY189602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. INSTALL BATTERY CARRIER 
    1. Install the battery carrier with the 4 bolts.
      Fig 31: Remove/Install Wire Harness And Battery Carrier With Fasteners
      GTY178988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

    2. Connect the 2 wire harness clamps.
  63. INSTALL BATTERY 
    1. Install the battery tray, battery and battery insulator.
    2. Install the battery clamp with the bolt and nut.
      Fig 32: Remove/Install Battery Clamp With Fasteners
      GTY194516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 

      Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 

      Nut 

      Torque: 3.5 N*m (36 kgf*cm, 31 in.*lbf) 

  64. INSTALL AIR CLEANER CASE 
    1. Install the air cleaner case with the 3 bolts.
      Fig 33: Remove/Install Air Cleaner Case And Bolts
      GTY189357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    2. Install the engine wire clamp to the air cleaner case.
    3. Install the air cleaner filter element.
  65. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE  . Refer to INSTALLATION - Step 2
  66. INSTALL RADIATOR RESERVE TANK ASSEMBLY 
    1. Install the radiator reserve tank assembly with the 3 bolts.
      Fig 34: Remove/Install Radiator Reserve Tank Assembly And Bolts
      GTY173503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

  67. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle) 

    HINT: 

    Refer to REPLACEMENT - Step 3 for E351.

  68. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle) 

    HINT: 

    Refer to ON-VEHICLE INSPECTION - Step 1 for E351.

  69. ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle) 

    HINT: 

  70. INSPECT AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle) 

    HINT: 

  71. ADD TRANSFER OIL (for 4WD) 
  72. INSPECT TRANSFER OIL (for 4WD)  . Refer to ON-VEHICLE INSPECTION - Step 1
  73. ADJUST TRANSFER OIL  . Refer to ON-VEHICLE INSPECTION - Step 2
  74. INSPECT SHIFT LEVER POSITION (for Automatic Transaxle) 

    HINT: 

  75. ADJUST SHIFT LEVER POSITION (for Automatic Transaxle) 

    HINT: 

  76. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 2
  77. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  78. WARM UP ENGINE 
  79. FILL BRAKE FLUID RESERVOIR (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 6 for E351.

  80. BLEED CLUTCH LINE (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 7 for E351.

  81. INSPECT FLUID LEVEL (for Manual Transaxle) 

    HINT: 

    Refer to INSTALLATION - Step 8 for E351.

  82. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  83. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  84. INSPECT FOR OIL LEAK 
  85. INSPECT FOR EXHAUST GAS LEAK 
  86. INSTALL ENGINE UNDER COVER LH 
  87. INSTALL ENGINE UNDER COVER RH 
  88. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  89. INSPECT IGNITION TIMING  See step  7
  90. INSPECT ENGINE IDLING SPEED  See step  8
  91. INSPECT CO/HC  See step  10
  92. ADJUST FRONT WHEEL ALIGNMENT 

    HINT: 

    Refer to ADJUSTMENT .

  93. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. Install the No. 1 engine cover sub-assembly with the 2 nuts.
      Fig 35: Locating No. 1 Engine Cover Sub-Assembly And Nuts
      GTY194746Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. CHECK ABS SPEED SENSOR SIGNAL 

    HINT: 

    Refer to TEST MODE PROCEDURE .

scientia non olet · About LEMON Manuals