LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Volvo >> 2008 >> S80 Base >> Repair and Diagnosis >> Collision >> Collision - Structural Identification Materials >> Body And Frame >> Material Information >> Steel
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Material Information: Steel

Fig 1: Vehicle Body Structural Steel Locations
GLL156824Courtesy of VOLVO CARS CORPORATION
Fig 2: Vehicle Body Aluminum And Zinc-Coated Panel Locations (1 Of 2)
GLL173127Courtesy of VOLVO CARS CORPORATION
Fig 3: Vehicle Body Aluminum And Zinc-Coated Panel Locations (2 Of 2)
GLL173128Courtesy of VOLVO CARS CORPORATION

HSS (High Strength Steel) is a general term for steel material within a specific strength range.

The vehicles are built of different steel material, partly to optimize the body (impact safety, rigidity, fuel economy, etc.) and partly to make it as repair-friendly as possible. The steel material is classified into four different groups based on tensile strength, which is the force required to plastically deform the material.

CAUTION:

HSS material must not be heated via gas welding or the like.

Mild Steel. This category of steel is used where use of a stronger steel is not necessary.

High Strength Steel There are three main types of steel in this category:

Extra High Strength Steel. This category contains both HSLA and DP steel, but the strength has been further increased with greater additions of alloy substances.

Ultra High Strength Steel. There are two main types of steel in this category:

CAUTION:

BORON steel must not be straightened.

Fig 4: Vehicle Body Exterior Plastic Part Locations
GLL173148Courtesy of VOLVO CARS CORPORATION