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Fuel Level Sending Unit/Sensor: Removal

Remove fuel pump module. Refer to FUEL PUMP MODULE .

  1. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM  of the fuel pump module electrical connector (Fig 1).
    NOTE: The pump module harness on TOP of flange is not serviceable or removable.
    Fig 1: Removing Fuel Pump/Level Sensor Electrical Connector
    G03586656Courtesy of DAIMLERCHRYSLER CORP.
  2. Pull off the locking wedge.
  3. Using a small screwdriver lift locking finger away from terminal and push terminal out of connector (Fig 2).
    Fig 2: Identifying Wire Terminal Locking Finger
    G03586657Courtesy of DAIMLERCHRYSLER CORP.
  4. Push level sensor signal and ground terminals out of the connector (Fig 3).
    Fig 3: Pushing Terminals Out Of Connector
    G03586658Courtesy of DAIMLERCHRYSLER CORP.
  5. Insert a screwdriver between the fuel pump module and the top of the level sensor housing (Fig 4). Push level sensor down slightly.
    Fig 4: Loosening Level Sensor
    G03586659Courtesy of DAIMLERCHRYSLER CORP.
  6. Slide level sensor wires through opening fuel pump module (Fig 5).
    Fig 5: Removing/Installing Level Sensor
    G03586660Courtesy of DAIMLERCHRYSLER CORP.
  7. Slide level sensor out of installation channel in module.