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Home >> Lexus >> 2003 >> IS 300 Base, Automatic >> Repair and Diagnosis (Single Page) >> External Pages >> Different car >> Section 17 (Engine Controls - System & Component Testing) >> Emission Systems & Sub-Systems >> Fuel Evaporation System >> Charcoal Canister Assembly (ES300)
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Charcoal Canister Assembly (ES300)

WARNING: This page is about a different car, the 2002 Lexus RX 300 and 2002 Lexus ES 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Visually check charcoal canister for cracks or damage. See Fig 1. Check charcoal canister operation by plugging vent port with cap. See Fig 2. While holding purge port closed, blow .26 psi (1.76 kPa) air into EVAP port ensure air flows from air drain port. While holding purge port and air drain port closed, blow .26 psi (1.76 kPa) air into EVAP port and ensure air does not flow from air inlet port. See Fig 3. Apply 1.01 in. Hg (3.43 kPa) vacuum to purge port. See Fig 4. Ensure vacuum does not decrease when air inlet port is closed, and check that vacuum decreases when air inlet port is released.
  2. While holding air inlet port closed, apply 1.01 in. Hg (3.43 kPa) to EVAP port and ensure vacuum air flows into purge port. See Fig 5. If vacuum air does not flow into purge port, replace charcoal canister. If air does flow, go to next step.
  3. Check VSV for pressure switching valve. Using ohmmeter, resistance between VSV pressure switching valve terminals should be 37-44 ohms at 68°F (20°C), or 51-62 ohms at 248°F (120°C). See Fig 6. If resistances are not to specification, replace VSV. If resistances are to specification, go to next step.
  4. Using ohmmeter, ensure there is no continuity between each terminal and VSV body. See Fig 7. If continuity is present, replace VSV. If continuity is not present, check that air does not flow between ports "E" to "F". See Fig 8. Apply battery voltage between VSV terminals. See Fig 9. Air should flow between terminals "E" to "F". If VSV does not operate as specified, replace VSV.
Fig 1: Checking Charcoal Canister For Cracks Or Damage
G00131847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Plugging Vent Port On Charcoal Canister With Cap
G00131848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Holding Purge Port & Air Drain Port Closed
G00131849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: Applying Vacuum To Purge Port
G00131850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 5: Holding Air Inlet Port Closed
G00131851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 6: Checking Resistance At VSV For Pressure Switching Valve
G00131852Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 7: Checking Continuity Between VSV Terminals & VSV Body
G00131853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 8: Checking Airflow Between Ports "E" & "F"
G00131854Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 9: Applying Battery Voltage To VSV Terminals
G00131855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002