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Inspection Procedure

WARNING: This page is about a different car, the 2008 Toyota FJ Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the tester ON.
    4. Enter the following menus: Powertrain / Cruise Control / Data List.
    5. According to the display on tester, read the "DATA LIST".
      Fig 1: Identifying Cruise Control Switch
      G04830993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      ECM (Cruise Control System) 

      MEASUREMENT ITEM/RANGE CHART

      Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
      CCS Main SW M-CPU Main switch (Main CPU) / ON or OFF ON: Main switch (Main CPU) is ON
      OFF: Main switch (Main CPU) is OFF
      -
      Cancel Switch CANCEL switch / ON or OFF ON: CANCEL switch is ON
      OFF: CANCEL switch is OFF
      -
      SET/COAST Switch - / SET switch / ON or OFF ON:-/SET switch is ON
      OFF:-/SET switch is OFF
      -
      RES/ACC Switch + / RES switch / ON or OFF ON: + / RES switch is ON
      OFF: + / RES switch is OFF
      -

      Result: 

      RESULT REFERENCE

      Result Proceed to
      OK A
      NG (All items are defective) B
      NG (1 to 5 items are defective) C

      OK: When the cruise control main switch is operated, the display changes as shown above. 

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C: REPLACE CRUISE CONTROL MAIN SWITCH  (See REMOVAL )

    B: Go to next step. 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    Fig 2: Identifying Cruise Control Main Switch
    G04830994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the cruise control main switch.
    2. Measure the resistance.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Switch Condition Specified Condition
      1 - 3 cruise control switch neutral 10 kΩ or higher
      cruise control switch ON Below 1 Ω
      cruise control switch OFF 10 kΩ or higher
      +/RES 216 to 264 Ω
      -/SET 567 to 693 Ω
      CANCEL 1,386 to 1,694 Ω
    3. Reinstall the cruise control main switch.

    NG: REPLACE CRUISE CONTROL MAIN SWITCH  (See REMOVAL )

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    Fig 3: Identifying Harness And Connector (Cruise Control Main Switch - Spiral Cable)
    G05580437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the spiral cable side connector.
    2. Disconnect the cruise control main switch side connector.
    3. Measure the resistance.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Specified Condition
      Terminal 1 (ECC) main switch side - Terminal 4 (ECC) spiral cable side Below 1 Ω
      Terminal 3 (CCS) main switch side - Terminal 5 (CCS) spiral cable side Below 1 Ω
    4. Reconnect the spiral cable side connector.
    5. Reconnect the cruise control main switch side connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. CHECK SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag, from deploying. Be sure to read the page shown in the brackets. (See REMOVAL )
    1. Remove the spiral cable.
    2. Fig 4: Identifying Spiral Cable
      G05113479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Specified Condition
      Terminal 5 (CCS) main switch side - CCS (E17-5) Below 1 Ω
      Terminal 4 (ECC) main switch side - ECC (E17-4) Below 1 Ω

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

    4. Reinstall the spiral cable.

    NG: REPLACE SPIRAL CABLE  (See REMOVAL )

    OK: Go to Next Step 

  5. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Disconnect the E46 ECM connector.
    2. Fig 5: Identifying E17 Spiral Cable Connector Terminals And E46 ECM Connector Terminals
      G05113480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the E17 spiral cable (vehicle side) connector.
    4. Measure the resistance.

      Standard resistance 

      STANDARD RESISTANCE

      Tester Connection Specified Condition
      E46-2 (CCS) - E17-5 (CCS) Below 1 Ω
      E46-2 (CCS) or E17-5 (CCS) - Body ground 10 kΩ or higher
      E17-4 (ECC) - Body ground Below 1 Ω
    5. Reconnect the ECM connector.
    6. Reconnect the spiral cable (vehicle side) connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE ECM  (See REMOVAL )