| Vehicle turns to the READY TO DRIVE mode, but vehicle does not move in any gear |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Transmission assembly and drive plate installation defective
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
- ATF cooler clogged
- Low ATF level
- Axle disengaged
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Check for an incorrectly installed transmission, and check the drive plate for wear and damage. Replace the drive plate if it is worn or damaged.
- Inspect the countershaft and the motor shaft for wear and damage.
- Inspect the final gears for wear and damage.
- Check the thrust washer for seizure, wear, and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Flush the ATF cooler .
- Check the axles.
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| Vehicle moves in R, but not in D or B |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
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| Vehicle moves in D and B, but not in R |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
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| Poor acceleration |
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- ATF cooler clogged
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- Check the engine control system.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Flush the ATF cooler .
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| Engine vibrates under all driving conditions |
- Engine output low
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
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- Check the engine control system.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
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| Vehicle moves in N |
- Transmission range switch defective or out of adjustment
- Excessive ATF
- Relief valve defective
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check the ATF level. If the level is above the upper level, drain the ATF if it is over-filled.
- Replace the valve body assembly.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
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| Vehicle does not recharge from generator |
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
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- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
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| Vehicle does not recharge from motor regenerative system |
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
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- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
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| Excessive shock when changing from hybrid drive mode to engine drive mode |
- Solenoid valve A defective
- Solenoid valve B defective
- Transmission fluid pressure switch A defective
- Transmission fluid pressure switch B defective
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Shift valve A defective
- Shift valve B defective
- Accumulator defective
- Input shaft worn or damaged
- Over drive gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
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- Inspect the solenoid valve function with the HDS. Check for a seized solenoid valve, and inspect the O-rings.
- Check for a clogged orifice in the pressure switch connector.
- Check the engine control system.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Inspect the input shaft for wear and damage.
- Check the over drive gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
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| Excessive shock when changing from engine drive mode to hybrid drive mode |
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
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- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
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| Excessive shock when changing from EV drive mode to hybrid drive mode |
- Flywheel defective
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
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- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Do the generator rotor position calibration.
- Replace the transmission (e-CVT) assembly.
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| Excessive shock when changing from hybrid drive mode to EV drive mode |
- Flywheel defective
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
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- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Replace the transmission (e-CVT) assembly.
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| Noise from transmission (e-CVT) in engine drive mode |
- Flywheel defective
- Low ATF level
- ATF pump worn or binding
- ATF strainer clogged
- Input shaft worn or damaged
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Over drive gears worn or damaged
- Clutch defective
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
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- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the input shaft for wear and damage.
- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Check the over drive gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
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| Noise from transmission (e-CVT) in hybrid drive mode |
- Flywheel defective
- Low ATF level
- ATF pump worn or binding
- ATF strainer clogged
- Input shaft worn or damaged
- Countershaft worn or damaged
- Generator shaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
- Torque limiter defective
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
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- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the input shaft for wear and damage.
- Inspect the countershaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
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| Noise from transmission (e-CVT) in EV drive mode |
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
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- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
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| Noise from transmission (e-CVT) while recharging when vehicle stopped |
- Flywheel defective
- Low ATF level
- ATF pump worn or binding
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
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- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Replace the transmission (e-CVT) assembly.
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| Vehicle does not accelerate above certain speed |
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- ATF cooler clogged
|
- Check the engine control system.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Flush the ATF cooler .
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| Vibration in all shift lever positions |
- Transmission assembly and drive plate installation defective
- Flywheel defective
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- Check for an incorrectly installed transmission, and check the drive plate for wear and damage. Replace the drive plate if it is worn or damaged.
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
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| Shift lever does not operate smoothly |
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Park mechanism defective
- Selector control shaft worn or damaged
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- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the park mechanism at the park lever and park gear.
- Check the control shaft for wear and damage.
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| Transmission does not shift into P or shift out of P |
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Park mechanism defective
- Selector control shaft worn or damaged
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- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the park mechanism at the park lever and park gear.
- Check the control shaft for wear and damage.
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| Shift position indicator does not indicate shift lever positions |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Selector control shaft worn or damaged
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Check the control shaft for wear and damage.
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| Vehicle does not turn to the READY TO DRIVE mode |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Selector control shaft worn or damaged
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- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Check the control shaft for wear and damage.
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