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Installation - Upper Intake Manifold

WARNING: This page is about a different car, the 2004 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and inspect gasket sealing surfaces.
  2. Position new gasket.
  3. Install the throttle body on the upper intake (if required) (Refer to THROTTLE BODY ).
  4. Install upper intake manifold and hand start all attaching bolts.
  5. Tighten bolts gradually starting in the center working outward until a torque of 12 N.m (105 in. lbs.) is obtained.
  6. Install the front and rear intake manifold support brackets.
  7. Install the oil level indicater and oil fill tube to intake manifold bolts (Figure ).
  8. Install the EGR tube (Refer to EXHAUST GAS RECIRCULATION ).
  9. Connect vacuum lines to the following (Figure ):
    • Positive Crankcase Ventilation (PCV) Valve
    • EVAP Purge Solenoid
    • Power Brake Booster
  10. Install alternator support bracket (Figure ).
  11. Connect electrical connectors to the following (Figure ):
    • Manifold Tuning Valve (MTV)
    • Exhaust Gas Recirculation (EGR)
    • Throttle Position Sensor (TPS)
    • Idle Air Control (IAC)
    • Manifold Absolute Pressure (MAP)
  12. Install the throttle and speed control cable bracket and retaining bolts.
  13. Install throttle and speed control cables to bracket and throttle arm.
  14. Install air cleaner housing and inlet hose.
  15. Install the engine cover.
  16. Connect negative battery cable.
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