Section 30 (Manual Transaxle Overhaul - Lancer Evolution)
WARNING: This page is about a different car, the 2008 Mitsubishi Lancer. However, it is still accessible from the selected car via links, so may be relevant.
- General Information
- General Specifications
- Service Specifications
- Fastener Tightening Specifications
- Sealants And Adhesives
- Lubricants
- Adjustment Snap Ring And Spacers
- Snap ring (For adjustment of input shaft rear bearing end play)
- Spacer (For adjustment of input shaft end play)
- Snap ring (For adjustment of output shaft 3rd speed gear end play)
- Snap ring (For adjustment of output shaft rear bearing end play)
- Spacer (For adjustment of output shaft end play)
- Snap ring (For adjustment of reverse idler gear thrust washer end play)
- Spacer (For adjustment of center differential case end play)
- Special Tools
- Transaxle
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> Steel Ball Removal
- << B >> Spring Pin Removal
- << C >> Reverse Idler Gear Assembly Removal
- << D >> 3RD-4TH Speed Shift Fork / 5TH Speed Shift Fork / Shift Lug / 5TH Speed Shift RALL Assembly / Input Shaft Assembly / Output Shaft Assembly / 1ST-2ND Speed Shift Fork / 1ST-2ND Speed Shift Rail Assembly Removal
- << E >> Spring Pin Removal
- Assembly Service Points
- >> A << 3RD-4TH Speed Shift Fork / 5TH Speed Shift Fork / Shift Lug / 5TH Speed Shift RALL Assembly / Input Shaft Assembly / Output Shaft Assembly Removal
- >> B << Spring Pin Installation
- >> C << Reverse Idler Gear Assembly Installation
- >> D << Spring Pin Installation
- >> E << 5TH-Reverse Speed Shift RALL Installation
- >> F << Reverse Shift Lever Installation
- >> G << Transaxle Case Installation
- >> H << Control Housing Installation
- >> I << Back-Up Light Switch / 1ST-2ND Speed Rail Switch Installation
- >> J << Shift Cable Bracket Installation
- Inspection
- Transaxle Adjustment
- Disassembly And Assembly
- Input Shaft
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> 5TH Speed Gear / Synchronizer Inner Ring / Synchronizer Cone / Synchronizer Outer Ring / 5TH Speed Synchronizer Hub / Taper Roller Bearing / Synchronizer Key Stopper Plate / 5TH Speed Synchronizer Sleeve Removal
- << B >> 3RD Speed Gear / 5TH Speed Gear Sleeve / 4TH Speed Gear / Needle Roller Bearing / 4TH Speed Gear Sleeve / Synchronizer Outer Ring / Synchronizer Cone / Synchronizer Inner Ring / 3RD-4TH Speed Synchronizer Sleeve / 3RD-4TH Speed Synchronizer Hub / Thrust Bearing / 3RD Speed Gear Removal
- << C >> Taper Roller Bearing Removal
- Assembly Service Points
- >> A << Taper Roller Bearing Installation
- >> B << Thrust Bearing Installation
- >> C << 3RD-4TH Speed Synchronizer Hub / 3RD-4TH Speed Synchronizer Sleeve Installation
- >> D << 4TH Speed Gear Sleeve Installation
- >> E << 5TH Speed Gear Sleeve Installation
- >> F << 5TH Speed Synchronizer Hub / 5TH Synchronizer Sleeve Installation
- >> G << Taper Roller Bearing Installation
- >> H << Snap Ring Installation
- >> I << Oil Seal Installation
- Inspection
- Disassembly And Assembly
- Output Shaft
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> Taper Roller Bearing Removal
- << B >> Taper Roller Bearing Removal
- << C >> 5TH Speed Gear / 4TH Speed Gear Removal
- << D >> 3RD Speed Gear Removal
- << E >> Needle Roller Bearing / Synchronizer Cone / Synchronizer Outer Ring / Synchronizer Inner Ring / Thrust Bearing / 2ND Speed Gear Sleeve / 1ST-2ND Speed Synchronizer Hub / 1ST Speed Gear / 1ST Speed Gear Sleeve Removal
- Assembly Service Points
- >> A << 1ST Speed Gear Sleeve Installation
- >> B << Thrust Bearing Installation
- >> C << 1ST-2ND Speed Synchronizer Hub Installation
- >> D << 1ST-2ND Speed Synchronizer Sleeve Installation
- >> E << 2ND Speed Gear Sleeve Installation
- >> F << 3RD Speed Gear Installation
- >> G << Snap Ring Installation
- >> H << 4TH Speed Gear Installation
- >> I << 5TH Speed Gear Installation
- >> J << Taper Roller Bearing Installation
- >> K << Snap Ring Installation
- >> L << Taper Roller Bearing Installation
- >> M << Oil Seal Installation
- Inspection
- Disassembly And Assembly
- Reverse Idler Gear
- Control Housing
- Select Lever
- Clutch Housing
- Transaxle Case
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- Assembly Service Points
- >> A << Air Breather Installation
- >> B << Steel Ball Installation
- >> C << Oil Seal Installation
- >> D << Slide Ball Bearing (For Control Shaft) Installation
- >> E << Slide Ball Bearing (For Shift Rail) Installation
- >> F << Oil Guide A Installation
- >> G << Oil Tank Cover Installation
- >> H << Oil Guide Installation
- Disassembly And Assembly
- Center Differential
- Transfer