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Transmission Case: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean the mating surface of transmission case and converter case.
  2. Install the control device system. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION CONTROL DEVICE>INSTALLATION .
  3. Install the O-ring to the lubrication pipe.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    G06654624Courtesy of SUBARU OF AMERICA, INC.
  4. Make sure the lubrication pipe and support rod are in vertical position.
    G06654626Courtesy of SUBARU OF AMERICA, INC.
  5. Apply liquid gasket seamlessly to the mating surface of transmission case.

    Liquid gasket: 

    THREE BOND 1215B or equivalent

    G06654627Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transmission case.
    CAUTION: If the transmission case gets in contact with the lubrication pipe and support rod, do not install the transmission case forcibly.
    NOTE:
    • Install while checking the lubrication pipe and support rod is being inserted properly into transmission case.
    • If installing the transmission case is difficult, check if the lubrication pipe and support rod are bent.
    • The total number of transmission case mounting bolts is 15.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb)

  7. Install the O-ring to CVTF pipe.
    NOTE: Use new O-rings.
  8. The smaller opening of CVTF pipe should be inserted to transmission.
    NOTE: After installing, make sure the CVTF pipe does not stick out of transmission case.
    G06654628Courtesy of SUBARU OF AMERICA, INC.
    G06654629Courtesy of SUBARU OF AMERICA, INC.
  9. Install the reduction driven gear. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REDUCTION DRIVEN GEAR>INSTALLATION .
  10. Install the forward clutch assembly. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>FORWARD CLUTCH ASSEMBLY>INSTALLATION .
  11. Install the intermediate case. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>INTERMEDIATE CASE>INSTALLATION .
  12. Install the transfer reduction driven gear assembly. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER REDUCTION DRIVEN GEAR>INSTALLATION .
  13. Install the center differential carrier. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CENTER DIFFERENTIAL CARRIER>INSTALLATION .
  14. Install the transfer clutch assembly. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSFER CLUTCH>INSTALLATION .
  15. Install the rear drive shaft. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>REAR DRIVE SHAFT>INSTALLATION .
  16. Install the extension case. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>EXTENSION CASE>INSTALLATION .
  17. Install the inhibitor switch. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>INHIBITOR SWITCH>INSTALLATION .
  18. Install the secondary speed sensor. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>SECONDARY SPEED SENSOR>INSTALLATION .
  19. Install the transmission harness. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>TRANSMISSION HARNESS>INSTALLATION .
  20. Install the control valve body and oil pan. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>CONTROL VALVE BODY>INSTALLATION .
  21. Install the air breather hose. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>AIR BREATHER HOSE>INSTALLATION .
  22. Install the transmission assembly to the vehicle. Refer to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>AUTOMATIC TRANSMISSION ASSEMBLY>INSTALLATION .
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