Manual Transaxle Overhaul - Lancer Evolution
- General Information
- General Specifications
- Service Specifications
- Fastener Tightening Specifications
- Sealants And Adhesives
- Lubricants
- Adjustment Snap Ring And Spacers
- Special Tools
- Transaxle
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> Steel Ball Removal
- << B >> Spring Pin Removal
- << C >> Reverse Idler Gear Assembly Removal
- << D >> 3RD-4TH Speed Shift Fork/5TH Speed Shift Fork/Shift Lug/5TH Speed Shift Rail Assembly/Input Shaft Assembly/Output Shaft Assembly/1ST-2ND Speed Shift Fork/1ST-2ND Speed Shift Rail Assembly Removal
- << E >> Spring Pin Removal
- Assembly Service Points
- >> A << 3RD-4TH Speed Shift Fork/5TH Speed Shift Fork/Shift Lug/5TH Speed Shift Rail Assembly/Input Shaft Assembly/Output Shaft Assembly Removal
- >> B << Spring Pin Installation
- >> C << Reverse Idler Gear Assembly Installation
- >> D << Spring Pin Installation
- >> E << 5TH-Reverse Speed Shift Rail Installation
- >> F << Reverse Shift Lever Installation
- >> G << Transaxle Case Installation
- >> H << Control Housing Installation
- >> I << Back-Up Light Switch/1ST-2ND Speed Rail Switch Installation
- >> J << Shift Cable Bracket Installation
- Inspection
- Transaxle Adjustment
- Disassembly And Assembly
- Input Shaft
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> 5TH Speed Gear/Synchronizer Inner Ring/Synchronizer Cone/Synchronizer Outer Ring/5TH Speed Synchronizer Hub/Taper Roller Bearing/Synchronizer Key Stopper Plate/5TH Speed Synchronizer Sleeve Removal
- << B >> 3RD Speed Gear/5TH Speed Gear Sleeve/4TH Speed Gear/Needle Roller Bearing/4TH Speed Gear Sleeve/Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring/3RD-4TH Speed Synchronizer Sleeve/3RD-4TH Speed Synchronizer Hub/Thrust Bearing/3RD Speed Gear Removal
- << C >> Taper Roller Bearing Removal
- Assembly Service Points
- >> A << Taper Roller Bearing Installation
- >> B << Thrust Bearing Installation
- >> C << 3RD-4TH Speed Synchronizer Hub/3RD-4TH Speed Synchronizer Sleeve Installation
- >> D << 4TH Speed Gear Sleeve Installation
- >> E << 5TH Speed Gear Sleeve Installation
- >> F << 5TH Speed Synchronizer Hub/5TH Synchronizer Sleeve Installation
- >> G << Taper Roller Bearing Installation
- >> H << Snap Ring Installation
- >> I << Oil Seal Installation
- Inspection
- Disassembly And Assembly
- Output Shaft
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- << A >> Taper Roller Bearing Removal
- << B >> Taper Roller Bearing Removal
- << C >> 5TH Speed Gear/4TH Speed Gear Removal
- << D >> 3RD Speed Gear Removal
- << E >> Needle Roller Bearing/Synchronizer Cone/Synchronizer Outer Ring/Synchronizer Inner Ring/Thrust Bearing/2ND Speed Gear Sleeve/1ST-2ND Speed Synchronizer Hub/1ST Speed Gear/1ST Speed Gear Sleeve Removal
- Assembly Service Points
- >> A << 1ST Speed Gear Sleeve Installation
- >> B << Thrust Bearing Installation
- >> C << 1ST-2ND Speed Synchronizer Hub Installation
- >> D << 1ST-2ND Speed Synchronizer Sleeve Installation
- >> E << 2ND Speed Gear Sleeve Installation
- >> F << 3RD Speed Gear Installation
- >> G << Snap Ring Installation
- >> H << 4TH Speed Gear Installation
- >> I << 5TH Speed Gear Installation
- >> J << Taper Roller Bearing Installation
- >> K << Snap Ring Installation
- >> L << Taper Roller Bearing Installation
- >> M << Oil Seal Installation
- Inspection
- Disassembly And Assembly
- Reverse Idler Gear
- Control Housing
- Select Lever
- Clutch Housing
- Transaxle Case
- Disassembly And Assembly
- Notes
- Disassembly Service Points
- Assembly Service Points
- >> A << Air Breather Installation
- >> B << Steel Ball Installation
- >> C << Oil Seal Installation
- >> D << Slide Ball Bearing (For Control Shaft) Installation
- >> E << Slide Ball Bearing (For Shift Rail) Installation
- >> F << Oil Guide A Installation
- >> G << Oil Tank Cover Installation
- >> H << Oil Guide Installation
- Disassembly And Assembly
- Center Differential
- Transfer